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Burndy Compression Splice Aluminum 3/0 AWG Tin Plated HYLINK
Professional Electrical Compression Splice Connector
The Burndy Compression Splice Aluminum 3/0 AWG delivers superior electrical connection performance for aluminum to aluminum, aluminum to copper, and copper to copper conductor combinations. This 3/0 AWG 35kV compression splice provides exceptional conductivity and reliability designed for professional electricians, electrical contractors, and utility professionals, offering the proven performance and innovation that professionals expect from America's premier electrical connection manufacturer.
Professional Features & Benefits
Electrical Performance Excellence
- High-Conductivity Wrought Aluminum Construction - Provides superior electrical conductivity with low resistance and excellent ductility for optimal crimp forming properties
- 35kV Voltage Rating with 600V Minimum - Engineered for high-voltage applications with exceptional electrical performance and safety standards
- 3/0 AWG Conductor Compatibility - Accommodates both aluminum and copper stranded conductors for versatile electrical connection applications
- Electro-Tin Plated Finish - Delivers durable long-lasting corrosion resistance for reliable electrical connections in demanding environments
Installation & Connection Features
- Internally Bevelled Barrel Design - Provides easy cable entry and proper conductor insertion for professional installation efficiency
- Solid Center Stop with PENETROX - Pre-filled with oxide inhibiting compound to ensure proper conductor positioning and enhanced electrical performance
- Color-Coded Ruby End Caps - Enables easy wire size identification and prevents contamination prior to installation
Professional Quality Construction
- Heavy Duty Wall Thickness - Engineered for durability and reliable electrical performance in standard and heavy duty applications
- Chamfered Long Barrel Style - Optimized design for professional compression tooling and consistent electrical connections
Technical Specifications
Conductor Size: 3/0 AWG aluminum and copper stranded, Voltage Rating: 35kV maximum/600V minimum, Material: High-conductivity wrought aluminum, Plating: Electro-tin plated, Overall Length: 2.88 inches, Outside Diameter: 0.76 inches, Strip Length: 1-1/2 inches, Temperature Rating: 194°F, Die Index: 467, Color Code: Ruby, Barrel Style: Chamfered long barrel, UL Listed: Yes, Standards: UL468A-468B, Trade Name: HYLINK™, Type: YS-A Standard Barrel
Installation & Usage
- Strip conductors to 1-1/2 inch length as specified for proper insertion depth
- Remove color-coded end caps and inspect connector for contamination or damage
- Insert first conductor into one end of the splice until it reaches the solid center stop
- Insert second conductor into opposite end until both conductors meet at center stop
- Apply proper compression tooling with die index 467 for specified number of crimps
- Verify proper compression formation and electrical connection integrity
Professional Applications
Ideal for:
- Utility Power Distribution - High-voltage transmission and distribution systems requiring reliable aluminum conductor splicing
- Industrial Electrical Systems - Heavy-duty electrical installations with aluminum and copper conductor combinations
- Commercial Electrical Projects - Professional electrical contractors requiring versatile conductor splicing solutions
- Substation Applications - High-voltage electrical connections in utility substations and switching facilities
- Underground Distribution - Electrical connections for underground power distribution systems
- Overhead Line Construction - Utility line splicing for overhead electrical distribution networks
- Motor Control Centers - Industrial electrical connections requiring aluminum to copper compatibility
- Transformer Connections - Electrical terminations for transformer primary and secondary connections
PENETROX Oxide Inhibitor Advantage
Pre-filled with PENETROX oxide inhibiting compound, this compression splice ensures optimal electrical performance by preventing oxidation between conductor strands. The compound aids in forcing inhibitor between individual wire strands during compression, creating a homogeneous electrical connection mass that maintains low resistance over time.
Why Choose Burndy Quality?
Burndy's established experience in electrical connection innovation spans decades of engineering excellence, with commitment to professional electrical safety standards and UL listings. Trusted by electricians, electrical contractors, and utility professionals nationwide, Burndy compression splices deliver the reliability and performance that electrical professionals demand for critical power distribution applications.
BUR-YS27A1 - spec sheet
Manufacturer Resources
Product Specs
- Application:
- For Use On All Combinations Of Aluminum To Aluminum, Aluminum To Copper, And Copper To Copper Conductor Combinations
- Certification Csa Approved:
- No
- Certification Culus:
- No
- Certification Etl:
- No
- Certification Ul Recognized:
- No
- Color Code:
- Ruby
- Conductor Al Str Size:
- 3/0 AWG
- Conductor Al Str Size Range:
- 3/0 AWG
- Conductor Copper Str Compact Size:
- Mar-00
- Conductor Copper Str Size:
- 3/0 AWG
- Conductor Copper Str Size Range:
- 3/0 AWG
- Connector Type:
- Splice
- Die Index:
- 467
- Dimension B Length Fraction:
- 1-5/16 in
- Dimension B Length Inch:
- 1.31 in
- Dimension L Length Overall Mm:
- 73 mm
- Dimension Length Overall Inch:
- 2.88 in
- Dimension Outside Diameter Inch:
- 0.76 in
- Dimension Strip Length Inch:
- 1-1/2 in
- Feature Barrel Style:
- Chamfered
- Feature Barrel Type:
- Long
- Industry Standard S :
- UL468A-468B
- Item Type:
- 3A
- Outside Diameter:
- 0.76 in
- Plated:
- Y
- Plating Type:
- Tin - Electro Plated
- Rating Kva:
- 35 kV
- Rating Minimum Voltage:
- 600
- Standards Industry Standards Met:
- UL468A-468B
- Standards Rohs Compliance Status:
- CM
- Sub Brand:
- HYLINK
- Temperature Rating:
- 194
- Trade Name:
- HYLINK™
- Ul Listed:
- Yes
- Voltage Maximum:
- 35000
- Product Type:
- Compression splice
- Product Group:
- Wire Connectors & Termination Accessories
- Department:
- Electrical
- Product Subgroup:
- Compression splice
- Product Length:
- 2.88 in
- Product Details:
- YS-A, Standard Barrel
- Product Material:
- Aluminum