Burndy Compression Splice Aluminum 300 kcmil Tin Plated HYLINK

Burndy Compression Splice Aluminum 300 kcmil Tin Plated HYLINK

Professional Electrical Compression Splice Connector

The Burndy Compression Splice Aluminum 300 kcmil delivers superior electrical connection performance for aluminum to aluminum, aluminum to copper, and copper to copper conductor combinations. This 600V-35kV compression splice provides exceptional conductivity and reliability designed for professional electricians, electrical contractors, and utility professionals, offering the proven performance and innovation that professionals expect from America's premier electrical connection manufacturer.

Professional Features & Benefits

Electrical Performance Excellence

• 300 kcmil Conductor Capacity - Accommodates both aluminum and copper stranded conductors with precise sizing for optimal electrical connection performance
• 600V to 35kV Voltage Rating - Versatile voltage range suitable for distribution and transmission applications with reliable electrical performance
• High-Conductivity Wrought Aluminum Construction - Heavy duty wall thickness provides superior conductivity, low resistance, and excellent ductility for reliable crimp forming
• Electro-Tin Plated Finish - Durable corrosion resistance ensures long-lasting electrical performance in demanding environments

Installation & Connection Features

• Internally Bevelled Barrel Design - Chamfered entry provides easy cable insertion and proper conductor positioning for professional installation
• Solid Center Stop with PENETROX - Prefilled oxide inhibiting compound ensures proper conductor insertion depth and forces compound between wire strands
• Color-Coded Blue End Caps - Easy wire size identification and prevents contamination prior to installation while maintaining connector integrity

Professional Installation System

• Die Index 470 Tooling - Clear marking system with proper crimp location indicators for consistent professional installation results
• Multiple Tool Compatibility - Works with hydraulic and mechanical compression tools including HYTOOL and HYPRESS systems

Technical Specifications

Conductor Size: 300 kcmil aluminum and copper stranded; Voltage Rating: 600V minimum to 35kV maximum; Material: High-conductivity wrought aluminum with electro-tin plating; Overall Length: 3.20 inches; Outside Diameter: 1.01 inches; Strip Length: 1-3/4 inches; Temperature Rating: 194°F; Die Index: 470; Color Code: Blue; Barrel Style: Chamfered long barrel; UL Listed: Yes; Standards: UL468A-468B; Trade Name: HYLINK; Type: YS-A Standard Barrel

Installation & Usage

1. Strip conductors to 1-3/4 inch length ensuring clean, square cuts for proper electrical contact
2. Remove color-coded end caps and inspect connector interior for contamination or damage
3. Insert first conductor until it reaches the solid center stop, ensuring full insertion depth
4. Insert second conductor from opposite end until it meets the center stop for proper alignment
5. Select appropriate compression tool and U30ART die set based on conductor size and application requirements
6. Apply compression using die index 470 specifications with proper number of crimps as marked on connector
7. Inspect completed connection for proper compression and conductor retention before energizing

Professional Applications

Ideal for:

• Utility Power Distribution - Primary and secondary distribution systems requiring reliable aluminum to copper connections
• Industrial Electrical Systems - Manufacturing facilities and industrial plants with mixed conductor materials and high current requirements
• Commercial Building Electrical - Office buildings, retail centers, and commercial facilities requiring professional-grade electrical connections
• Transmission Line Applications - High voltage transmission systems up to 35kV with aluminum and copper conductor combinations
• Substation Connections - Electrical substations requiring reliable splice connections for power distribution equipment
• Underground Distribution - Buried cable systems requiring corrosion-resistant connections with long-term reliability
• Overhead Line Construction - Aerial power lines requiring weather-resistant splice connections for continuous service
• Electrical Panel Connections - Main distribution panels and switchgear requiring high-capacity conductor splicing

HYLINK Technology Advantage

The HYLINK series represents Burndy's advanced compression splice technology, featuring high-conductivity wrought aluminum construction with heavy-duty wall thickness for superior electrical performance. The electro-tin plating provides exceptional corrosion resistance, while the prefilled PENETROX oxide inhibiting compound ensures optimal electrical conductivity by preventing oxidation between conductor strands. The internally bevelled barrel design facilitates easy installation while the solid center stop guarantees proper conductor positioning for consistent, reliable electrical connections.

Why Choose Burndy Quality?

For over a century, Burndy has led electrical connection innovation with UL-listed products trusted by electricians, electrical contractors, and utility professionals worldwide. Our compression splice connectors meet rigorous UL468A-468B standards and provide the reliability, safety, and performance that electrical professionals demand. From utility-scale power distribution to industrial electrical systems, Burndy delivers the proven quality and engineering excellence that ensures safe, reliable electrical connections for critical applications.