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Burndy HYLINK Seamless Uninsulated Copper Butt Splice Connector, 100-Pack
Model: BUR-P471590
Burndy HYLINK Seamless Uninsulated Copper Butt Splice ConnectorThe Burndy HYLINK™ Seamless Uninsulated Butt Splice Connector is a family of copper-to-copper splice connectors built for professional...
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Burndy YSV6CLBOX HYLINK Uninsulated Seamless Butt Splice, 6 AWG, 100-Pack
The Burndy YSV6CLBOX is a HYLINK™ uninsulated compression butt splice engineered for reliable, seamless wire-to-wire connections in professional electrical, industrial, and aerospace wiring systems. Built with a seamless standard barrel, this splice accommodates #6 AWG stranded (Str) or solid (Sol) conductors, including AN and Aircraft wire types, and carries a 600V max voltage rating for demanding circuit applications. Each connector measures 1.12" in overall length, offering a compact profile for use in tight wire harness runs and control panel enclosures. Supplied in a convenient 100-pack, the YSV6CLBOX is well suited for high-volume production, MRO stocking, and field repair work where consistent, code-compliant splices are required.
Key Features
- Wire Range: Accommodates #6 AWG stranded (Str) or solid (Sol) conductors, including AN and Aircraft wire types, for versatile use across wiring standards.
- Seamless Barrel Construction: Copper seamless standard barrel provides a smooth, continuous connection surface for consistent compression results and reliable conductivity.
- Compression Connection: Uninsulated compression butt splice design forms a secure, permanent mechanical and electrical joint between conductor ends.
- Voltage Rating: Rated 600V max, suitable for demanding electrical, industrial, and aerospace wiring applications.
- Compact Length: 1.12" overall length allows the splice to fit into tight wire harness runs and enclosure spaces.
- HYLINK™ Series: Part of Burndy's HYLINK line of compression connectors built for dependable, repeatable crimp performance.
- Uninsulated Design: Bare copper barrel allows installers to apply application-specific insulation or heat-shrink tubing after crimping.
- Bulk Pack: Supplied in a 100-pack, ideal for production runs, MRO stock, and high-volume wire harness installations.
Technical Specifications
- Pack size (unit): 100
- Material: Copper
- Connector Type: Seamless Butt Splice
Typical Applications
- Aircraft and Aerospace Wire Harness Splicing
- Industrial Control Panel Wiring
- Automotive and Marine Wire Harness Repair
- General Electrical Wire Splicing up to 600V
- Wire Harness Manufacturing and Assembly
- MRO and Field Wire Repair
Why Burndy?
Burndy's HYLINK line is built on precision copper construction and seamless barrel manufacturing to deliver dependable compression splices for professional electrical, industrial, and aerospace wiring work. The YSV6CLBOX's uninsulated, seamless barrel design, 600V max rating, and support for #6 AWG stranded, solid, AN, and Aircraft conductors make it a trusted choice for technicians and assemblers who require consistent, high-integrity connections. Packaged 100 to a box, it keeps production lines and repair benches stocked with a connector built for repeatable, code-compliant performance.
Manufacturer Resources
Product Specs
- Trade Name:
- HYLINK™
- Pack size (unit):
- 100
- Product Material:
- Copper
- list_batch:
- BURNDY-20260916
- Product Type:
- Splice
- Connector Type:
- Seamless Butt Splice
- Department:
- Electrical
- Product Group:
- Wire Connectors
- Product Subgroup:
- Splice Kits
Burndy YSV6CLBOX – Frequently Asked Questions
1) What wire sizes does the Burndy HYLINK YSV seamless butt splice cover?
Two gauges are offered in the HYLINK YSV uninsulated butt splice: 6 AWG (YSV6CLBOX) and 8 AWG (YSV8CLBOX). Each splice is sized to one conductor gauge on both ends, so it joins like to like, not a step-down between two different sizes. The 6 AWG version takes stranded or solid conductors, including AN and Aircraft wire types.
2) Do I need to insulate a Burndy YSV butt splice after crimping?
Yes. The YSV HYLINK splice is a bare copper barrel with no factory insulation, so the installer applies heat shrink tubing or application-specific insulation over the joint after compression. That is an advantage where you need a thin profile in a harness bundle, but it means the tubing is a separate line item on your order.
3) Can a HYLINK YSV splice be used on a 600V control circuit?
It is rated 600V max, which covers standard industrial control panel wiring, general electrical splicing, and aircraft and marine harness work. For medium voltage cable, this is the wrong class of product entirely: a 1-5 kV run needs a resin inline kit such as the 3M Scotchcast 82-A Series splice kit.
4) Can a 3M Scotchcast 82-A inline splice kit be used in place of a Burndy HYLINK butt splice?
No, they solve different problems. The Burndy HYLINK YSV is an uninsulated seamless copper compression butt splice for 6 AWG or 8 AWG conductors, rated 600V max, crimped conductor-to-conductor and then insulated by the installer with tape or heat shrink. The 3M Scotchcast 82-A Series is an inline resin power cable splice kit for 1 to 5 kV cable, where the joint is encapsulated in poured resin. If the circuit is 600V or below and you just need the conductor joint itself, the HYLINK splice is the right part; a medium-voltage resin kit is not a substitute for a bare crimp barrel.
5) For a 5 kV feeder cable splice, what should I use instead of a Burndy HYLINK uninsulated butt splice?
Use a medium-voltage cable splice kit such as the 3M Scotchcast 82-A Series inline resin power cable splice kit, which is rated for 1 to 5 kV cable. The Burndy HYLINK YSV splice carries a 600V max rating, so it is outside its rating on a 5 kV feeder no matter how it is insulated afterward. Keep the HYLINK for 600V and below control, harness, and branch conductor work in 6 AWG and 8 AWG.
6) Will a 6 AWG HYLINK splice fit inside a tight wire harness run?
The 6 AWG YSV6CLBOX measures 1.12 inches overall length, and with no insulation sleeve on it the outside diameter stays close to the barrel itself. That keeps it workable in packed harness bundles and inside control panel enclosures where a fully insulated splice would not lay flat.
7) Is a compression butt splice removable if I need to redo the connection?
No. The YSV forms a permanent mechanical and electrical joint once compressed, so correcting a bad crimp means cutting the splice out and installing a fresh one. That is why buyers stock them 100 to a box rather than by the piece.
8) Does the Burndy HYLINK splice come with insulation like a resin splice kit does?
No. The HYLINK YSV is an uninsulated bare copper barrel, supplied 100 to a box, and the installer adds tape or heat shrink after crimping. That is the opposite approach from the 3M Scotchcast 82-A Series, which is a kit where the completed joint is encapsulated in resin. The bare barrel lets you choose the insulation system for the application; the resin kit fixes it as part of the product.
9) How does the HYLINK seamless barrel differ from a seamed compression splice?
The YSV uses a copper seamless standard barrel, meaning the tube is drawn rather than rolled and butted, so there is no seam to open up or distort under the crimp die. For assemblers that translates into more repeatable compression results across a production run.
10) How many Burndy YSV splices come in a box?
Each YSV part number ships 100 to a box, in both the 6 AWG and 8 AWG sizes. That pack size suits MRO shelf stock, harness production runs, and repair benches rather than a one-off repair, so plan on bulk quantity when you order.
How fast can I get the Burndy YSV6CLBOX delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the
continental
U.S.
Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit,
reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Burndy YSV6CLBOX come with a warranty?
Absolutely. The Burndy YSV6CLBOX is backed by a manufacturer’s warranty.
For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Burndy YSV6CLBOX?
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