Burndy YS29A1 Aluminum Compression Splice Connector, 4/0 AWG, Tin-Plated HYLINK

Burndy Compression Splice Aluminum 250 KCMIL 4/0 AWG Tin Plated HYLINK

Professional Electrical Compression Splice Connector

The Burndy Compression Splice Aluminum 250 KCMIL 4/0 AWG delivers superior electrical connection performance for aluminum to aluminum, aluminum to copper, and copper to copper conductor combinations. This 600V-35kV compression splice provides exceptional conductivity and reliability designed for professional electricians, electrical contractors, and utility professionals, offering the proven performance and innovation that professionals expect from America's premier electrical connection manufacturer.

Professional Features & Benefits

Electrical Performance Excellence

• High-Conductivity Wrought Aluminum Construction - Provides superior electrical conductivity with low resistance and excellent ductility for optimal electrical and crimp forming properties
• 250 KCMIL/4/0 AWG Conductor Compatibility - Accommodates both aluminum and copper stranded conductors for versatile electrical connection applications
• 600V-35kV Voltage Rating - Handles demanding electrical applications from commercial to high-voltage utility installations
• Electro-Tin Plated Finish - Delivers durable, long-lasting corrosion resistance for reliable electrical connections in harsh environments

Installation & Connection Features

• Internally Bevelled Barrel Design - Ensures easy cable entry and proper conductor positioning during installation
• Solid Center Stop with PENETROX Compound - Provides precise conductor insertion depth and oxide inhibiting protection between wire strands
• Color-Coded End Caps - Red and white identification system prevents contamination and enables easy wire size recognition

Professional Installation System

• Die Index 324/298 Compatibility - Works with standard Burndy compression tooling for consistent, reliable connections
• Chamfered Long Barrel Configuration - Optimized barrel design ensures proper compression and electrical performance

Technical Specifications

Conductor Size: 250 KCMIL/4/0 AWG aluminum and copper stranded; Voltage Rating: 600V minimum, 35kV maximum; Material: High-conductivity wrought aluminum; Plating: Electro-tin plated; Temperature Rating: 194°F; Overall Length: 3.18 inches; Outside Diameter: 0.92 inches; Wire Strip Length: 1-5/8 inches; Die Index: 324/298; Color Code: Red/White; UL Listed: Yes; Standards: UL468A-468B; Trade Name: HYLINK™; Type: YS-A Standard Barrel; Application: All combinations aluminum to aluminum, aluminum to copper, copper to copper

Installation & Usage

1. Strip conductors to 1-5/8 inch length ensuring clean, square cuts
2. Remove color-coded end caps and inspect connector interior for contamination
3. Insert first conductor until it reaches the solid center stop
4. Insert second conductor from opposite end until both conductors meet at center stop
5. Position connector in appropriate compression tool with die index 324 or 298
6. Apply compression according to Burndy tooling specifications for homogeneous connection

Professional Applications

Ideal for:

• Utility Power Distribution - High-voltage transmission and distribution line splicing applications
• Industrial Electrical Systems - Heavy-duty motor connections and industrial power distribution
• Commercial Electrical Installation - Building electrical systems requiring reliable conductor splicing
• Substation Construction - Critical electrical connections in utility substations and switchyards
• Underground Distribution - Reliable splicing for underground electrical distribution systems
• Transformer Connections - Primary and secondary conductor splicing for transformer installations
• Panel and Switchgear Wiring - Professional electrical panel and switchgear conductor connections
• Renewable Energy Systems - Solar and wind power electrical connection applications

HYLINK Technology Advantage

Burndy's HYLINK compression splice technology combines high-conductivity wrought aluminum construction with electro-tin plating for superior electrical performance. The prefilled PENETROX oxide inhibiting compound and solid center stop design ensure optimal conductor insertion and long-term connection reliability. This advanced engineering provides the electrical integrity and corrosion resistance essential for professional electrical installations.

Why Choose Burndy Quality?

With decades of electrical connection innovation, Burndy delivers the proven reliability and performance that professional electricians, electrical contractors, and utility professionals demand. UL-listed and manufactured to exceed industry standards, Burndy compression splices provide the electrical safety, durability, and installation confidence that define professional-grade electrical connections in America's most critical electrical infrastructure.