Burndy YS25A1 Aluminum Compression Splice Connector, 2/0 AWG, Tin-Plated HYLINK

Burndy Compression Splice Aluminum 2/0-1/0 AWG Tin Plated HYLINK

Professional Electrical Compression Splice Connector

The Burndy HYLINK Compression Splice delivers superior electrical connection performance for aluminum to aluminum, aluminum to copper, and copper to copper conductor combinations. This 2/0-1/0 AWG compression splice provides exceptional conductivity and reliability designed for professional electricians, electrical contractors, and utility professionals, offering the proven performance and innovation that professionals expect from America's premier electrical connection manufacturer.

Professional Features & Benefits

Electrical Performance Excellence

• High-Conductivity Wrought Aluminum Construction - Heavy duty wall thickness provides high-conductivity/low resistance and ductility for excellent electrical and crimp forming properties
• 600V Minimum to 35kV Maximum Voltage Rating - Versatile voltage capacity handles demanding electrical applications from commercial to utility power distribution
• 2/0 AWG to 1/0 AWG Conductor Compatibility - Accommodates both aluminum and copper stranded conductors for flexible installation options
• UL Listed Performance - Meets UL468A-468B standards ensuring reliable electrical connections and professional safety compliance

Installation & Connection Technology

• Electro-Tin Plated Finish - Provides durable long-lasting corrosion resistance for extended service life in demanding environments
• Internally Bevelled Barrel Design - Chamfered barrel style with long barrel type ensures easy cable entry and proper conductor positioning
• Solid Center Stop with PENETROX - Prefilled with oxide inhibiting compound provides proper conductor insertion stop and forces compound between wire strands

Professional Installation Features

• Color-Coded End Caps - Olive and tan color coding provides easy wire size and die code identification while preventing contamination
• Clear Marking System - Connector clearly marked with wire size, die index (297/296), and proper crimp locations for easy identification

Technical Specifications

Conductor Size: 2/0 AWG to 1/0 AWG aluminum and copper stranded; Voltage Rating: 600V minimum to 35kV maximum; Material: High-conductivity wrought aluminum; Plating: Electro-tin plated; Temperature Rating: 194°F; Outside Diameter: 0.67 inch; Overall Length: 2.61 inch; Die Index: 297/296; Color Code: Olive/Tan; Barrel Style: Chamfered; Barrel Type: Long; UL Listed: Yes; Standards: UL468A-468B; Trade Name: HYLINK™; Type: YS-A Standard Barrel; Strip Length: 1-3/8 inch

Installation & Usage

1. Strip conductors to specified 1-3/8 inch length ensuring clean, square cuts
2. Insert first conductor into splice until it reaches the solid center stop
3. Insert second conductor from opposite end until both conductors meet at center stop
4. Select appropriate compression tool and die set (Y35, Y39, Y750 tools with U26ART/U25ART dies)
5. Apply specified number of crimps according to die index markings (297/296 elements)
6. Verify proper compression forming homogeneous mass for excellent electrical connection

Professional Applications

Ideal for:

• Utility Power Distribution - Primary and secondary distribution systems requiring reliable conductor splicing up to 35kV
• Industrial Electrical Systems - Heavy-duty electrical installations requiring aluminum to copper conductor transitions
• Commercial Electrical Projects - Building electrical systems needing dependable conductor splicing for power distribution
• Electrical Panel Connections - Service entrance and distribution panel applications requiring secure conductor joining
• Motor and Equipment Connections - Industrial motor terminations and equipment connections requiring reliable splicing
• Transformer Connections - Primary and secondary transformer connections for power distribution systems
• Underground Distribution - Buried cable applications requiring corrosion-resistant splice connections
• Overhead Power Lines - Aerial conductor splicing for utility and industrial overhead distribution systems

Aluminum Construction Advantage

Burndy's choice of high-conductivity wrought aluminum with heavy duty wall thickness provides superior electrical performance while maintaining the ductility needed for proper compression forming. The electro-tin plating adds essential corrosion resistance, making this splice ideal for both indoor and outdoor electrical applications where long-term reliability is critical.

Why Choose Burndy Quality?

With decades of electrical connection innovation, Burndy continues to set the standard for professional electrical safety and performance. This UL-listed compression splice represents Burndy's commitment to providing electricians, electrical contractors, and utility professionals with the reliable, high-quality connections they need for critical electrical installations. Trust Burndy's proven expertise for your most demanding electrical connection applications.