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Burndy Compression Splice Aluminum 2 AWG Tin Plated HYSPLICE 35kV
Professional Electrical Compression Splice for Multi-Conductor Applications
The Burndy HYSPLICE Compression Splice delivers superior electrical connection performance for aluminum to aluminum, aluminum to copper, and copper to copper conductor combinations. This 2 AWG 35kV compression splice provides exceptional conductivity and reliability designed for professional electricians, electrical contractors, and utility professionals, offering the proven performance and innovation that professionals expect from America's premier electrical connection manufacturer.
Professional Features & Benefits
Electrical Performance Excellence
- High-Conductivity Wrought Aluminum Construction - Provides superior electrical performance with low resistance and excellent ductility for optimal crimp forming properties
- 35kV Voltage Rating with 600V Minimum - Engineered for high-voltage applications in utility and industrial power distribution systems
- 2 AWG Conductor Compatibility - Accommodates both aluminum and copper stranded conductors for versatile installation applications
- Electro-Tin Plated Finish - Delivers durable long-lasting corrosion resistance for extended service life in demanding environments
Installation & Connection Features
- Internally Bevelled Barrel Design - Provides easy cable entry and proper conductor alignment during installation
- Solid Center Stop with PENETROX Compound - Ensures proper conductor insertion depth and forces oxide inhibiting compound between wire strands
- Color-Coded Pink End Caps - Enables easy wire size identification and prevents contamination prior to installation
Professional Installation System
- Die Index 348 Tooling Compatibility - Works with multiple Burndy compression tools including Y35, Y39, Y75, and hydraulic systems
- Clear Marking System - Connector displays wire size, die index, and proper crimp locations for accurate installation
- Chamfered Long Barrel Style - Facilitates smooth conductor insertion and optimal compression forming
Technical Specifications
Conductor Size: 2 AWG aluminum and copper stranded; Voltage Rating: 35kV maximum, 600V minimum; Material: High-conductivity wrought aluminum; Plating: Electro-tin plated; Overall Length: 2.44 inches; Outside Diameter: 0.53 inches; Strip Length: 1-1/4 inches; Color Code: Pink; Die Index: 348; Temperature Rating: 194°F; Barrel Style: Chamfered long barrel; UL Listed: Yes; Standards: UL468A-468B; Trade Name: HYLINK™; Sub Brand: HYSPLICE; Type: YS-A Standard Barrel
Installation & Usage
- Strip conductors to 1-1/4 inch length as marked on connector body
- Remove color-coded end caps and inspect internal PENETROX compound
- Insert first conductor until it reaches the solid center stop
- Insert second conductor from opposite end until both meet at center stop
- Select appropriate compression tool with Die Index 348 capability
- Apply compression using specified die set and crimp locations marked on connector
- Verify proper compression has formed homogeneous conductor mass
- Inspect completed splice for proper conductor engagement and compression quality
Professional Applications
Ideal for:
- Utility Power Distribution - High-voltage transmission and distribution line splicing applications
- Industrial Electrical Systems - Heavy-duty power distribution and motor circuit connections
- Commercial Building Wiring - Main feeder and branch circuit splicing in electrical panels
- Substation Applications - Primary and secondary conductor splicing in electrical substations
- Underground Distribution - Direct burial applications with proper enclosure systems
- Overhead Line Construction - Aerial conductor splicing for utility and industrial installations
- Transformer Connections - Primary and secondary winding connections in power transformers
- Mixed Conductor Systems - Aluminum to copper conductor transitions in electrical systems
Aluminum Construction Advantage
Burndy's high-conductivity wrought aluminum construction provides excellent electrical performance while maintaining the ductility necessary for proper compression forming. The electro-tin plating creates a barrier against corrosion while the prefilled PENETROX oxide inhibiting compound ensures long-term electrical integrity by preventing oxidation between conductor strands.
Why Choose Burndy Quality?
With decades of electrical connection innovation, Burndy delivers the reliability and performance that professional electricians, electrical contractors, and utility professionals demand. UL Listed to UL468A-468B standards, this HYSPLICE compression splice represents Burndy's commitment to electrical safety, superior materials engineering, and proven field performance in the most demanding electrical applications.
BUR-YS2CA1 - spec sheet
Manufacturer Resources
Product Specs
- Application:
- For Use On All Combinations Of Aluminum To Aluminum, Aluminum To Copper, And Copper To Copper Conductor Combinations
- Certification Csa Approved:
- No
- Certification Culus:
- No
- Certification Etl:
- No
- Certification Ul Recognized:
- No
- Color Code:
- Pink
- Conductor Al Str Size:
- 2 AWG
- Conductor Al Str Size Range:
- 2 AWG
- Conductor Copper Str Compact Size:
- 2
- Conductor Copper Str Size:
- 2 AWG
- Conductor Copper Str Size Range:
- 2 AWG
- Connector Type:
- Splice
- Die Index:
- 348
- Dimension B Length Fraction:
- 1-1/16 in
- Dimension B Length Inch:
- 1.09 in
- Dimension L Length Overall Mm:
- 62 mm
- Dimension Length Overall Inch:
- 2.44 in
- Dimension Outside Diameter Inch:
- 0.53 in
- Dimension Strip Length Inch:
- 1-1/4 in
- Feature Barrel Style:
- Chamfered
- Feature Barrel Type:
- Long
- Industry Standard S :
- UL468A-468B
- Item Type:
- 3A
- Length:
- 2.44 in
- Material:
- Aluminum
- Outside Diameter:
- 0.53 in
- Plated:
- Y
- Plating Type:
- Tin - Electro Plated
- Rating Kva:
- 35 kV
- Rating Minimum Voltage:
- 600
- Standards Industry Standards Met:
- UL468A-468B
- Standards Rohs Compliance Status:
- CM
- Sub Brand:
- HYSPLICE
- Temperature Rating:
- 194
- Trade Name:
- HYLINK™
- Type:
- YS-A, Standard Barrel
- Ul Listed:
- Yes
- Voltage Maximum:
- 35000
- Product Type:
- Compression Splice
- Product Group:
- Wire Connectors & Termination Accessories
- Department:
- Electrical
- Product Subgroup:
- Compression Splice