Burndy Compression Splice Copper 4/0 AWG 35kV Tin Plated HYLINK

Burndy Compression Splice Copper 4/0 AWG 35kV Tin Plated HYLINK

Professional High Voltage Electrical Splice Connector

The Burndy HYLINK Compression Splice delivers superior electrical connection performance for heavy duty applications and high voltage installations up to 35kV. This 4/0 AWG copper compression splice provides exceptional conductivity and reliability designed for professional electricians, electrical contractors, and utility professionals, offering the proven performance and innovation that professionals expect from America's premier electrical connection manufacturer.

Professional Features & Benefits

High Voltage Performance

• 35kV Voltage Rating - Engineered for high voltage applications with exceptional dielectric strength and electrical performance for utility and industrial power systems
• 4/0 AWG Copper Conductor Compatibility - Precisely designed for 4/0 AWG copper stranded conductors ensuring optimal electrical connection and current carrying capacity
• 600V Minimum Rating - Versatile voltage range capability from 600V minimum up to 35kV maximum for diverse electrical applications
• Tin Electroplated Finish - Superior corrosion resistance and enhanced conductivity with professional-grade tin electroplating for long-term electrical performance

Professional Installation Design

• Chamfered Barrel Style - Engineered chamfered entry design facilitates smooth conductor insertion and proper compression installation
• Long Barrel Configuration - Extended barrel length provides maximum conductor contact area and superior mechanical strength for reliable electrical connections
• UL Listed Compliance - UL468A-468B standards compliance ensures professional electrical safety and code compliance for commercial and utility installations

Technical Specifications

Conductor Size: 4/0 AWG copper stranded, Navy 200 (61) compatibility; Voltage Rating: 600V minimum, 35kV maximum; Material: Copper construction with tin electroplated finish; Overall Length: 3.57 inches (91mm); Barrel Length: 1.58 inches; Barrel Style: Chamfered with long barrel design; Color Code: Purple identification; Standards: UL468A-468B, UL Listed, CSA Approved; RoHS Status: CM compliant; Trade Name: HYLINK™ series; Type: YS Long Barrel configuration

Installation & Usage

1. Verify conductor size matches 4/0 AWG copper stranded specification and inspect for proper stranding condition
2. Strip conductor insulation to proper length ensuring clean copper surface for optimal electrical contact
3. Insert conductor fully into chamfered barrel opening ensuring complete insertion to barrel stop
4. Position compression tool die properly on splice barrel and apply compression force according to manufacturer specifications
5. Verify proper compression crimp formation and conductor retention through visual inspection
6. Apply appropriate electrical insulation and protection suitable for 35kV voltage rating and environmental conditions

Professional Applications

Ideal for:

• High Voltage Power Distribution - Primary and secondary distribution systems, substation connections, and utility power transmission applications up to 35kV
• Industrial Electrical Systems - Heavy duty industrial power connections, motor feeder circuits, and high current electrical distribution systems
• Utility Infrastructure - Underground residential distribution, commercial power systems, and utility service connections requiring high voltage capability
• Commercial Electrical Installation - Large commercial building power distribution, electrical panel connections, and high capacity electrical systems
• Electrical Maintenance and Repair - Professional electrical system maintenance, conductor splicing, and electrical infrastructure upgrades
• Power Generation Facilities - Generator connections, switchgear applications, and power plant electrical distribution systems
• Mining and Heavy Industry - Industrial mining operations, heavy machinery electrical connections, and high voltage industrial applications
• Transportation Infrastructure - Railway electrical systems, airport ground power, and transportation facility electrical distribution

Copper and Tin Plating Advantage

The copper construction provides excellent electrical conductivity and current carrying capacity essential for high voltage applications, while the tin electroplated finish delivers superior corrosion resistance and enhanced electrical contact performance. This combination ensures long-term reliability in demanding electrical environments and maintains optimal electrical connection integrity over the service life of the installation.

Why Choose Burndy Quality?

Burndy's established experience in electrical connection innovation spans decades of engineering excellence and manufacturing leadership in professional electrical components. The HYLINK series represents Burndy's commitment to professional electrical safety standards, UL listings, and trusted reliability for electricians, electrical contractors, and utility professionals. With comprehensive testing, quality construction, and dependable electrical performance, Burndy continues to lead American electrical connection manufacturing innovation for the most demanding professional applications.