Burndy Compression Splice Copper 4 AWG 35kV HYLINK Long Barrel Tin Plated

Burndy Compression Splice Copper 4 AWG 35kV HYLINK Long Barrel Tin Plated

Professional High Voltage Electrical Splice Connector

The Burndy HYLINK Compression Splice delivers superior electrical connection performance for heavy duty applications and high voltage installations up to 35kV. This 4 AWG copper compression splice provides exceptional conductivity and reliability designed for professional electricians, electrical contractors, and utility professionals, offering the proven performance and innovation that professionals expect from America's premier electrical connection manufacturer.

Professional Features & Benefits

High Voltage Performance

• 35kV Maximum Voltage Rating - Engineered for high voltage applications with exceptional dielectric strength and electrical performance for utility and industrial power systems
• 4 AWG Copper Conductor Compatibility - Precisely designed for 4 AWG copper stranded conductors ensuring optimal electrical connection and current carrying capacity
• 600V Minimum Rating - Versatile voltage range from 600V to 35kV accommodating diverse electrical applications from commercial to utility installations
• Tin Electroplated Finish - Superior corrosion resistance and enhanced conductivity with professional-grade tin electroplating for long-term electrical performance

Professional Installation Design

• Long Barrel Configuration - Extended barrel design provides increased conductor contact area for superior electrical connection and enhanced mechanical strength
• Chamfered Barrel Entry - Precision chamfered barrel ends facilitate smooth conductor insertion and prevent conductor damage during installation
• Compression Installation - Professional compression tooling ensures consistent, reliable connections with optimal conductor compression and electrical performance

Quality Construction

• Copper Construction - High-conductivity copper material ensures maximum electrical performance and compatibility with copper conductor systems
• UL Listed Compliance - UL486A-486B standards compliance ensuring electrical safety and code compliance for professional installations

Technical Specifications

Conductor Size: 4 AWG Copper Stranded, Voltage Rating: 600V-35kV, Material: Copper, Plating: Tin Electroplated, Overall Length: 2.55 inches, Barrel Style: Chamfered Long Barrel, Color Code: Gray, Standards: UL486A-486B, CSA Approved, RoHS Compliant, Trade Name: HYLINK, Type: YS Long Barrel

Installation & Usage

1. Strip conductor insulation to proper length ensuring clean copper surface contact
2. Insert first conductor fully into one end of the compression splice barrel
3. Insert second conductor into opposite end ensuring proper conductor positioning
4. Select appropriate compression die and tooling for 4 AWG copper conductor size
5. Apply compression using professional hydraulic or mechanical compression tool
6. Verify proper compression and conductor retention before energizing circuit

Professional Applications

Ideal for:

• Utility Power Distribution - High voltage power line splicing and conductor joining for utility electrical systems up to 35kV
• Industrial Electrical Systems - Heavy duty electrical connections in manufacturing facilities and industrial power distribution networks
• Commercial Power Systems - Professional electrical splicing for commercial buildings and electrical infrastructure projects
• Substation Applications - Electrical connections in electrical substations and high voltage switching equipment installations
• Underground Distribution - Reliable conductor splicing for underground electrical distribution systems and cable networks
• Overhead Power Lines - Professional conductor splicing for overhead electrical transmission and distribution lines
• Transformer Connections - High voltage electrical connections for transformer installations and electrical equipment terminations
• Emergency Repairs - Field repair applications for damaged conductors in utility and industrial electrical systems

Copper Construction Advantage

Burndy's choice of high-conductivity copper construction ensures maximum electrical performance and compatibility with copper conductor systems. The tin electroplated finish provides superior corrosion resistance while maintaining excellent electrical conductivity, making this splice ideal for both indoor and outdoor electrical applications where long-term reliability is essential.

Why Choose Burndy Quality?

With over a century of electrical connection innovation, Burndy continues to lead the industry in professional electrical connection solutions. The HYLINK series represents Burndy's commitment to electrical safety standards, UL compliance, and trusted reliability for electricians, electrical contractors, and utility professionals. Every Burndy compression splice is engineered to meet the demanding requirements of professional electrical installations while providing the consistent performance that electrical professionals depend on for critical power system applications.