Cal-Royal PG-602 Aluminum Chan...
IN STOCK (leaves warehouse same day if ordered before 3pm ET)
$73.34

Cal-Royal PG-602 Aluminum Channel Perimeter Gasketing with Vinyl Insert

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Model: PG-602DV-3684
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In Stock (leaves warehouse same day if ordered before 3pm ET)

$73.34
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Cal-Royal PG-602 Aluminum Channel Perimeter Gasketing with Vinyl Insert

The Cal-Royal PG-602 is an aluminum channel perimeter gasketing system with a vinyl rubber seal, engineered to seal the gaps around the top and two sides of a door opening. Featuring a 1/4" (6.4mm) seal depth, a profile height of 13/16" (20.06mm), and a total height of 1-1/16" (26.46mm), this weatherstripping solution restricts air, light, smoke, and insects from passing through the door opening. It installs on either wood or metal frames and is tested for durability and reliable, energy-efficient performance.

Key Features

  • Seal Depth: 1/4" (6.4mm) seal depth allows the PG-602 to seal gaps up to 1/4" for effective perimeter sealing.
  • Profile Height: 13/16" (20.06mm) profile height with a total height of 1-1/16" (26.46mm) for a low-profile, consistent fit.
  • Aluminum Channel Construction: Aluminum Channel with Vinyl Rubber Seal insert provides durable, long-lasting perimeter gasketing.
  • Complete Jamb Coverage: Includes (1) Jamb Header piece and (2) Hinge & Strike Jamb pieces of weatherstrip for full top-and-sides sealing.
  • Frame Versatility: Can be installed on either Wood or Metal frame for flexible application across door types.
  • Easy Adjustment: Channels are punched with slotted holes for easy adjustment during installation.
  • Energy-Efficient Sealing: Restricts air, light, smoke, and insects from around the door opening for improved energy efficiency and comfort.

Technical Specifications

  • Product Group: Door Trim and Accessories
  • Series: Door Shoes Series
  • Product Subgroup: Astragals, Gaskets and Weatherstripping
  • Subcategory: Gaskets & Weatherstripping
  • Commercial/Residential: Commercial
  • Product Category: Door Trim and Accessories
  • Department: Door Hardware

Typical Applications

  • Commercial Office Buildings
  • Educational Facilities
  • Healthcare Institutions
  • Retail Establishments
  • Industrial and Warehouse Facilities
  • Multi-Tenant Residential Properties
  • Government and Municipal Buildings

Why Cal-Royal PG-602?

Cal-Royal perimeter gasketing products are engineered and tested for durability and reliable performance, meeting or exceeding industry standards for energy-efficient door sealing. The aluminum channel and vinyl rubber seal construction, along with adjustable slotted mounting holes, deliver a dependable, professional-grade solution for sealing door openings on wood or metal frames.

Product Specs

Product Group:
Door Trim and Accessories
Series:
Door Shoes Series
Product Subgroup:
Astragals, Gaskets and Weatherstripping
Product Type:
Gasketing
Subcategory:
Gaskets & Weatherstripping
Commercial/Residential:
Commercial
Product Category:
Door Trim and Accessories
Department:
Door Hardware

Cal-Royal PG-602DV-3684 – Frequently Asked Questions

1) Will the Cal-Royal PG-602 perimeter gasketing seal a gap around my door, and how big a gap can it close?
The PG-602 has a 1/4 inch (6.4mm) seal depth, so it closes perimeter gaps up to 1/4 inch between the door face and the stop. The vinyl rubber seal rides in an aluminum channel and blocks air, light, smoke, and insects around the opening. If your door is sitting more than a quarter inch off the stop, the gasket won't take up the slack and the door needs to be re-hung or shimmed first.
2) Can I use the Cal-Royal PG-602 on a pair of doors?
Yes. Order the 72 inch width, which is sized for a pair of leaves, in either 84 or 96 inch height. Keep in mind the PG-602 seals the head and the two outer jambs. It does nothing about the meeting stiles in the middle of a pair, so that gap needs an astragal.
3) Does Cal-Royal PG-602 weatherstripping work on hollow metal frames or only wood?
Both. The PG-602 mounts to wood or hollow metal frames, and the aluminum channels are punched with slotted holes so you can shift the seal in or out against the door face while you fasten it. That adjustment is what makes it practical on an existing metal frame where the stop is not perfectly true.
4) Vinyl, neoprene, brush, or magnetic perimeter seal - which type should I use on a commercial door?
Vinyl in an aluminum channel, like the PG-602, is the general-purpose choice for an interior or exterior swinging door: it compresses against the door face and cuts air, light, smoke, and insects. If the opening sees temperature extremes, the NGP 108NA uses a neoprene sponge seal rated from -20 F to 200 F. On a hollow metal door where you want the seal to pull itself shut, the NGP 159MA is a magnetic seal. Where the door drags or the frame is out of true and a compression seal would bind, the NGP 602A uses a nylon brush instead.
5) What is the closest equivalent to the Cal-Royal PG-602 perimeter gasketing from another manufacturer?
The NGP 155V is the nearest match in approach: it is a vinyl perimeter seal in a mill aluminum frame, the same vinyl-in-aluminum-channel construction the PG-602 uses with its aluminum channel and vinyl rubber seal. Both are commercial door perimeter weatherstripping intended to seal the head and both jambs of an opening. If a job was specified around the PG-602 in mill finish aluminum with vinyl insert, the 155V covers the same sealing method.
6) What should I use instead of vinyl perimeter gasketing on a door that sees high heat or cold?
Look at the NGP 108NA instead. It is a neoprene sponge seal in an anodized aluminum frame rated for a temperature range of -20 F to 200 F, so the sealing element is neoprene sponge rather than the vinyl insert the Cal-Royal PG-602 carries. For a boiler room, a mechanical penetration, or an exterior opening in a hard climate, the neoprene element is the one with a published temperature range behind it.
7) Is a brush seal the same thing as a vinyl perimeter gasket?
No. The NGP 602A is a nylon brush seal in an anodized aluminum housing - the sealing element is brush filament, which sweeps against the door face and tolerates irregular contact. The Cal-Royal PG-602 uses a compressible vinyl rubber seal in an aluminum channel with a 1/4 inch seal depth, so it closes the gap by contact compression. The part number similarity between PG-602 and 602A is coincidental; they are different sealing methods and are not drop-in substitutes for each other.
8) How much does the PG-602 gasketing stick out from the frame - will it clear my hinges and strike?
The channel has a 13/16 inch (20.06mm) profile height and a 1-1/16 inch (26.46mm) total height. That is the footprint you have to fit on the face of the stop. On a narrow rabbeted frame, measure the stop before ordering, because the channel needs room to sit flat and still let the door close against the vinyl.
9) What finishes does the Cal-Royal PG-602 come in?
Two: mill finish aluminum and dark bronze anodized aluminum, both with the vinyl insert. Every size (36, 48, and 72 inch widths, 84 and 96 inch heights) is offered in both, so you can match mill to aluminum storefront frames or bronze to dark painted or anodized frames without changing sizes.
10) Is there an equivalent to the Cal-Royal PG-602 from another brand?
The closest match is the NGP 155V, a vinyl perimeter seal in a mill aluminum frame. Same idea as the PG-602: vinyl bulb in an aluminum housing, mill finish. If you need the bronze look, the PG-602 is offered in dark bronze anodized as well as mill.
11) Will the Cal-Royal PG-602 seal the bottom of my door too?
No. The PG-602 is head-and-jambs only: one header piece and two jamb pieces. The gap under the door is a separate part. Pair it with a door shoe or door bottom and, on an exterior opening, a threshold, or you'll still get daylight and draft at the sill.
12) Will an 84 inch magnetic seal cover a full door opening the way a perimeter gasketing set does?
Not by itself. The NGP 159MA magnetic seal is furnished as an 84 inch anodized aluminum piece, which is jamb length. The Cal-Royal PG-602 ships as a complete perimeter set - one jamb header piece plus two hinge and strike jamb pieces - so it covers the head and both sides of the opening in a single order, in sizes from 36 x 84 up to 72 x 96 inches. Ordering a magnetic seal for a full opening means accounting for the header and both jambs separately.
13) What perimeter seal should I specify when the opening needs a smoke or light seal that stays in constant contact?
The NGP 159MA is a magnetic seal in anodized aluminum, offered in an 84 inch length; the magnetic element pulls the seal to the door face and holds contact regardless of small variations in the gap. The Cal-Royal PG-602 achieves its seal by compression, with a 1/4 inch seal depth that closes gaps up to 1/4 inch, and it restricts air, light, smoke, and insects around the opening. On a warped or out-of-plumb door where compression contact is inconsistent, the magnetic approach is the one to look at.
14) I need perimeter gasketing in a dark bronze finish to match existing bronze frames - what are my options?
The Cal-Royal PG-602 is made in dark bronze anodized aluminum with vinyl insert as well as mill finish aluminum, across sizes including 36 x 84, 48 x 96, and 72 x 96 inches. Among the alternatives, the NGP 108NA neoprene sponge seal, the NGP 159MA magnetic seal, and the NGP 602A nylon brush seal all use anodized aluminum frames, while the NGP 155V vinyl perimeter seal uses a mill aluminum frame. If the frames on the job are bronze and the seal element needs to stay vinyl, the PG-602 in dark bronze anodized is the direct answer.
15) I'm standardizing weatherstripping across a building - is the PG-602 a commercial-duty gasket?
The PG-602 is a commercial product, built as an extruded aluminum channel with a replaceable-style vinyl insert rather than adhesive-backed foam. It's used on office buildings, schools, healthcare, retail, warehouses, multi-tenant residential, and government facilities. Two finishes and five size sets cover most of a typical door schedule from a single part family, which is what makes it workable as a building standard.
How fast can I get the Cal-Royal PG-602DV-3684 delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the continental U.S. Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit, reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Cal-Royal PG-602DV-3684 come with a warranty?
Absolutely. The Cal-Royal PG-602DV-3684 is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Cal-Royal PG-602DV-3684?
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