Burndy HYLINK Compression Splice Copper 500 kcmil 35kV Tin Plated Long Barrel

Burndy HYLINK Compression Splice Copper 500 kcmil 35kV Tin Plated Long Barrel

Professional High Voltage Electrical Splice Connector

The Burndy HYLINK Compression Splice delivers superior electrical connection performance for heavy duty applications and high voltage installations up to 35kV. This 500 kcmil copper compression splice provides exceptional conductivity and reliability designed for professional electricians, electrical contractors, and utility professionals, offering the proven performance and innovation that professionals expect from America's premier electrical connection manufacturer.

Professional Features & Benefits

High Voltage Performance

• 35kV Maximum Voltage Rating - Engineered for high voltage applications with 600V minimum rating providing exceptional electrical performance for utility and industrial power distribution systems
• 500 kcmil Copper Conductor Capacity - Accommodates large copper stranded conductors for high current applications with superior electrical conductivity
• Tin Electro Plated Finish - Provides enhanced corrosion resistance and improved electrical contact for long-term reliability in demanding environments
• Long Barrel Chamfered Design - Features extended barrel length with chamfered entry for easier conductor insertion and optimal compression performance

Professional Installation & Connection

• Compression Installation Technology - Requires proper compression tooling for permanent, reliable electrical connections that meet professional installation standards
• UL Listed Performance - Meets UL486A-486B standards ensuring compliance with electrical safety codes and professional installation requirements
• CSA Approved Quality - Canadian Standards Association approval for professional electrical applications across North America

Technical Specifications

Conductor Size: 500 kcmil copper stranded, Voltage Rating: 600V minimum to 35kV maximum, Material: Copper construction, Plating: Tin electro plated finish, Overall Length: 4.91 inches (125mm), Barrel Style: Long barrel with chamfered entry, Color Code: Brown identification, Standards: UL486A-486B, UL Listed: Yes, CSA Approved: Yes, RoHS Status: CM compliant, Product Series: HYLINK trade name, Type: YS long barrel design

Installation & Usage

1. Verify conductor size matches 500 kcmil specification and ensure proper voltage rating for application up to 35kV
2. Strip conductor insulation to proper length ensuring clean copper stranded conductor preparation
3. Insert conductor fully into compression splice barrel ensuring complete seating in chamfered entry
4. Select appropriate compression die and tooling for 500 kcmil copper conductor installation
5. Apply compression using proper tooling following manufacturer specifications for permanent connection
6. Verify completed connection meets electrical safety standards and installation requirements

Professional Applications

Ideal for:

• High Voltage Power Distribution - Utility transmission lines, substation connections, and high voltage electrical systems requiring 35kV capability
• Heavy Duty Industrial Applications - Large motor connections, transformer installations, and high current electrical distribution systems
• Utility Infrastructure Projects - Power grid connections, electrical transmission systems, and utility maintenance applications
• Commercial High Voltage Systems - Large commercial buildings, industrial facilities, and institutional electrical installations
• Electrical Contractor Applications - Professional installations requiring reliable high voltage splice connections with UL compliance
• Maintenance and Repair Operations - Electrical system upgrades, conductor splicing, and infrastructure maintenance projects
• Power Generation Facilities - Generator connections, switchgear installations, and electrical distribution equipment
• Mining and Industrial Operations - Heavy equipment electrical connections and high power industrial machinery installations

Copper and Tin Plating Advantage

The copper construction provides excellent electrical conductivity for high current applications, while the tin electro plated finish offers superior corrosion resistance and enhanced electrical contact performance. This combination ensures long-term reliability in demanding high voltage environments while maintaining optimal electrical performance throughout the service life.

Why Choose Burndy Quality?

Burndy's established experience in electrical connection innovation spans decades of professional electrical safety standards development. With UL listings, CSA approvals, and trusted reliability for electricians, electrical contractors, and utility professionals, Burndy HYLINK compression splices represent the pinnacle of American electrical connection manufacturing excellence and engineering innovation.