Ives 5 Knuckle Ball Bearing Heavy Weight Full Mortise Hinge with Steel Substrate
Professional Heavy-Duty Door Hinge Solution
The Ives 5BB1HW is a heavy-duty full mortise hinge engineered for doors over 150 lbs and high-frequency applications up to 400 cycles per day. This 5-knuckle ball bearing hinge features four ball bearing assemblies and steel substrate construction for exceptional durability in commercial environments. Certified to exceed ANSI/BHMA A156.1 performance standards and UL Classified for windstorm rated assemblies, this hinge delivers professional-grade reliability for demanding applications.
Professional Features & Benefits
- Heavy-Duty Weight Capacity: Recommended for doors over 150 lbs with robust construction designed for substantial door weights and commercial use.
- High-Frequency Performance: Engineered for up to 400 cycles per day operation, ideal for high-traffic commercial applications requiring reliable daily performance.
- Four Ball Bearing Design: Advanced ball bearing assemblies provide smooth operation and extended service life under heavy loads and frequent use.
- Door Closer Compatible: Specifically recommended for use with door closers, ensuring proper function in automated door systems.
- Complete Fastener Package: Includes 12-24 x 1/2" UFPHMS and 12 x 1 1/4" FPHWS fasteners for both hollow metal and wood door installations.
- Extensive Customization Options: Available with hospital tip (HT), non-removable pin (NRP), security stud (SH), rounded corners (RC-1/4, RC-5/8), security fasteners (SEC), and electrification options including TW4, TW8, TW12, and monitor capabilities.
- Professional Certifications: Exceeds ANSI/BHMA A156.1 performance standards and meets ANSI/BHMA 156.7 template dimensions for code compliance.
- UL Classification: UL Classified for windstorm rated assemblies (R37965) providing additional safety assurance in severe weather applications.
Technical Specifications
- ANSI/BHMA: ANSI/BHMA A156.1
- Bearing Type: Ball Bearing
- Commercial/Residential: Commercial
- Corner Style: Square Corners
- Department: Door Hardware
- Duty Level: Heavy Duty
- Fasteners: Wood and Machine Screws
- Knuckles: 5
- Product Category: Door Hinges and Pivots
- Product Group: Door Hinges and Pivots
- Product Model: 5BB1 HW
- Product Subgroup: Full Mortise Hinges
- Product Substrate: Steel
- Product Type: Hinges
- Subcategory: Hinges and Pivots
Installation & Operation
- Review manufacturer specifications and verify door preparation requirements including door thickness, door weight over 150 lbs capacity, and frame compatibility for full mortise installation.
- Use manufacturer-provided templates to mark mounting hole locations accurately on door and frame surfaces for precise mortise cutting.
- Prepare door and frame by cutting mortises to specified depth and drilling required holes per manufacturer template dimensions.
- Install hinge leaves using provided fasteners (12-24 x 1/2" UFPHMS for hollow metal, 12 x 1 1/4" FPHWS for wood) and secure per manufacturer torque specifications.
- Adjust hinge alignment for proper door operation, ensuring smooth swing motion and proper clearances throughout the full range of movement.
- Test hinge operation with door closer if applicable to verify proper function under automated operation and make final adjustments as needed. Refer to manufacturer documentation for complete installation details and troubleshooting.
Professional Applications
- Commercial Office Buildings
- Educational Facilities
- Healthcare Institutions
- Retail Establishments
- Industrial and Warehouse Facilities
- Multi-Tenant Residential Properties
- Government and Municipal Buildings
Why Choose Ives Quality?
Ives architectural hinges deliver professional-grade reliability with steel substrate construction and four ball bearing assemblies rated for heavy doors over 150 lbs and high-frequency use up to 400 cycles per day. Certified to exceed ANSI/BHMA A156.1 performance standards and UL Classified for windstorm applications, these hinges provide the durability and consistent performance required for demanding commercial installations where dependable operation is essential.
Manufacturer Resources
Product Specs
- Subcategory:
- Hinges and Pivots
- Knuckles:
- 5
- Fasteners:
- Wood and Machine Screws
- Corner Style:
- Square Corners
- Product Group:
- Door Hinges and Pivots
- Product Subgroup:
- Full Mortise Hinges
- Product Type:
- Hinges
- ANSI/BHMA:
- ANSI/BHMA A156.1
- Duty Level:
- Heavy Duty
- Bearing Type:
- Ball Bearing
- Commercial/Residential:
- Commercial
- Product Model:
- 5BB1 HW
- Product Category:
- Door Hinges and Pivots
- Product Substrate:
- Steel
- Department:
- Door Hardware