Ideal Industries B-TAP Insulation-Piercing Tap Connector
Professional-Grade Electrical Connection System
The Ideal Industries B-TAP Insulation-Piercing Tap Connector delivers professional-grade electrical connection performance for live wire applications. This grease-filled connector features hardened copper teeth and breakaway torque technology designed for electricians, utility professionals, and electrical contractors, providing the reliable performance and industry-leading safety that electrical professionals demand for energized system installations.
Professional Features & Benefits
Advanced Connection Technology
- Hardened Copper Teeth - Pierce insulation and bite into conductors for secure electrical connection without stripping
- Breakaway Torque Nut - Snaps off automatically when UL torque requirements are met, ensuring perfect connection every time
- Grease-Filled End Cap - Seals conductor end for superior weather protection and corrosion resistance
- Self-Insulated Housing - Eliminates need for electrical tape and enables safe installation on energized systems
Safety & Code Compliance
- UL Listed 600V Rating - Meets National Electric Code requirements for electrical installations up to 600 volts
- 90°C Temperature Rating - Certified for high-temperature electrical applications and extreme operating conditions
- Live Wire Installation - Safely installs on energized systems without power interruption or downtime
Technical Specifications
Run Wire Range: 4/0-3 AWG copper and aluminum conductors, Tap Wire Range: 10-2 AWG copper solid/stranded and aluminum stranded, Voltage Rating: 600V, Operating Temperature: 90°C (194°F), Torque Specification: 125 in-lbs, Socket Size: 1/2 inch hex, Multi-metal compatibility: Cu-Cu, Al-Al, Cu-Al, Al-Cu for non-tension insulated applications, Weather-resistant grease-filled construction.
Installation & Setup
- Position connector over run conductor at desired tap location without removing insulation
- Insert tap conductor into connector port ensuring proper wire range compatibility
- Apply torque using standard box or socket wrench until breakaway nut snaps off
- Verify secure connection and proper grease seal around conductor entry points
- Inspect installation for proper insulation coverage and weather protection
- Test electrical continuity and verify code-compliant installation completion
Professional Applications
Ideal for:
- Utility Power Distribution - Street lighting, secondary midspan taps, and transformer connections
- Commercial Electrical - High-rise construction risers, commercial metering, and service entrance applications
- Emergency Repairs - Temporary circuits, disconnect/reconnect operations, and maintenance applications
- Industrial Installations - Heavy-duty electrical connections requiring weather resistance and reliability
- Residential Service - Remodeling projects, electrical upgrades, and code-compliant tap connections
- Telecommunications Infrastructure - Power distribution for communication equipment and data center applications
- Construction Projects - Temporary power distribution and permanent electrical installations
- Maintenance Operations - Routine electrical maintenance and system modifications without downtime
Insulation-Piercing Technology Advantage
Ideal Industries B-TAP technology eliminates the need for wire stripping, reducing installation time by 60% compared to traditional split bolt connections. The hardened copper teeth design ensures reliable electrical contact while the grease-filled construction provides superior corrosion protection and weather resistance for long-term electrical system reliability.
Why Choose Ideal Industries Quality?
Ideal Industries commitment to UL listing, breakaway torque precision, and weather-resistant construction ensures reliable performance and code compliance for electrical professionals. The B-TAP connector system delivers consistent connections, eliminates guesswork, and provides the safety features required for professional electrical installations in demanding environments.
Manufacturer Resources
Product Specs
- Product Group:
- Switches
- Deparetment:
- Electrical
- Product Subgroup:
- Switches & Receptacles
- Conducter Range Run:
- 4/0-3
- Conducter Range Tap:
- 10-Feb
- No Of Bolts:
- 1
- Socket Size Inches :
- 2-Jan
- Torque In Lbs :
- 125
- Voltage Rating:
- 600V
- parent sku:
- IDL-BTC4/0-10