Burndy Exothermic Weld Mold, Vertical Overhead Tap to Horizontal Bus
The Burndy Exothermic Weld Mold, Vertical Overhead Tap to Horizontal Bus, is a BURNDYWeld® graphite mold engineered for permanent, molecular-bonded electrical connections between a vertical overhead tap conductor and a horizontal bus bar. This mold is sized for 4/0 AWG copper stranded conductors and bus bars measuring 1/4" x 1-1/2" and wider, using a 150 weld metal charge to produce a low-resistance, corrosion-resistant connection. It is UL Listed, making it suitable for demanding grounding, bonding, and bus bar tap applications in commercial, industrial, and utility electrical systems. Exothermic welded connections resist loosening, corrosion, and thermal cycling far better than mechanical clamps, giving installers a permanent bond that meets code requirements for long-term grounding and bonding performance.
Key Features
- Conductor Size: Accommodates 4/0 AWG copper stranded conductor for the tap connection.
- Bus Bar Compatibility: Fits bus bar sizes of 1/4" x 1-1/2" and wider on the tap side.
- Configuration: Vertical overhead tap to horizontal bus, ideal for overhead grounding and bonding runs.
- Rod Size: Compatible with 1 in rod for the exothermic weld process.
- Weld Metal Charge: Designed for use with 150 weld metal for a secure, permanent bond.
- Trade Name: Part of the BURNDYWeld® exothermic welding system.
- Type: Reusable weld mold for repeated exothermic connections.
- Minimum Pack Quantity: Sold in a minimum pack quantity of 1.
Certifications & Compliance
- UL Listed
Technical Specifications
- Standards - RoHS Compliance Status: CM
- Product Type: Electrical Component
- UL Listed: Yes
- Minimum Pack Quantity: 1
- Department: Electrical
- Product Group: Wire Connectors
Typical Applications
- Substation and Utility Grounding Systems
- Bus Bar Tap and Splice Connections
- Commercial and Industrial Electrical Grounding
- Overhead Conductor to Bus Bar Bonding
- Exothermic Welding of Copper Conductors
- Renewable Energy and Solar Farm Grounding Grids
Why Burndy?
Burndy's BURNDYWeld® exothermic welding system delivers permanent, molecular-bonded connections that outperform mechanical or crimped alternatives in long-term reliability. This UL Listed mold is built for professionals who need consistent, code-compliant grounding and bonding performance on demanding electrical projects.
Manufacturer Resources
Product Specs
- Standards - RoHS Compliance Status:
- CM
- Conductor - Copper Str Tap:
- 4/0 AWG
- Conductor - Copper Str Size:
- 4/0 AWG
- Trade Name:
- BURNDYWeld®
- Product Type:
- Exothermic Weld Mold
- Conductor - Rod Size:
- 1 in
- Sub Brand:
- BURNDYWELD
- UL Listed:
- Yes
- Conductor Type:
- CU C Str-Size
- Minimum Pack Quantity:
- 1
- Dimension - Bus Bar Size Tap Side inch:
- 1/4" X 1-1/2" & WIDER
- Department:
- Electrical
- Product Group:
- Wire Connectors
- Listing:
- UL Listed
- Configuration:
- Vertical Overhead Tap to Horizontal Bus