Burndy HYLINK Compression Splice Copper 3/0 AWG 35kV Tin Plated Long Barrel

Burndy HYLINK Compression Splice Copper 3/0 AWG 35kV Tin Plated Long Barrel

Professional High Voltage Electrical Splice Connector

The Burndy HYLINK Compression Splice delivers superior electrical connection performance for heavy duty applications and high voltage installations up to 35kV. This 3/0 AWG copper compression splice provides exceptional conductivity and reliability designed for professional electricians, electrical contractors, and utility professionals, offering the proven performance and innovation that professionals expect from America's premier electrical connection manufacturer.

Professional Features & Benefits

High Voltage Performance

• 35kV Maximum Voltage Rating - Engineered for high voltage applications with exceptional dielectric strength and electrical performance for utility and industrial power systems
• 3/0 AWG Copper Conductor Compatibility - Precisely sized for 3/0 AWG copper stranded conductors ensuring optimal electrical connection and current carrying capacity
• 600V Minimum Voltage Rating - Versatile voltage range capability from 600V to 35kV for diverse electrical applications and power distribution systems
• Tin Electroplated Finish - Superior corrosion resistance and enhanced conductivity with professional-grade tin electroplating for long-term electrical performance

Professional Installation Design

• Long Barrel Configuration - Extended barrel design provides increased conductor contact area and enhanced mechanical strength for reliable splice connections
• Chamfered Barrel Entry - Precision chamfered barrel ends facilitate smooth conductor insertion and prevent conductor damage during installation
• Compression Installation - Professional compression tooling ensures consistent, reliable connections with optimal electrical and mechanical performance

Quality Construction

• UL Listed Compliance - UL468A-468B standards certification ensures electrical safety and code compliance for professional installations
• CSA Approved - Canadian Standards Association approval for North American electrical applications and utility installations

Technical Specifications

Conductor Size: 3/0 AWG copper stranded, Navy 150 (61) compatibility; Voltage Rating: 600V minimum to 35kV maximum; Material: Copper construction with tin electroplated finish; Overall Length: 3.30 inches (84mm); Barrel Style: Chamfered long barrel; Color Code: Orange identification; Standards: UL468A-468B, UL Listed, CSA Approved; Installation: Compression tooling required; RoHS Status: CM compliant

Installation & Usage

1. Select appropriate compression tooling and die set for 3/0 AWG conductor size and splice specifications
2. Strip conductor insulation to proper length ensuring clean, undamaged conductor strands for optimal electrical contact
3. Insert first conductor fully into one end of the compression splice barrel until properly seated
4. Insert second conductor into opposite end of splice barrel ensuring full insertion and proper alignment
5. Position compression tool and die set at center of splice barrel for balanced compression force distribution
6. Apply compression force according to manufacturer specifications ensuring complete barrel deformation and conductor contact
7. Inspect completed splice for proper compression marks and verify secure mechanical and electrical connection

Professional Applications

Ideal for:

• Utility Power Distribution - High voltage transmission and distribution systems requiring reliable splice connections up to 35kV
• Industrial Electrical Systems - Heavy duty industrial applications with demanding electrical performance and environmental conditions
• Commercial Power Infrastructure - Large commercial electrical installations requiring high voltage splice connections and code compliance
• Substation Applications - Electrical substation conductor splicing for power transmission and distribution equipment connections
• Underground Cable Systems - Direct burial applications where corrosion resistance and long-term reliability are critical
• Overhead Power Lines - Aerial conductor splicing for utility and industrial overhead electrical distribution systems
• Transformer Connections - High voltage transformer primary and secondary conductor splicing applications
• Motor Control Centers - Industrial motor control and power distribution panel conductor connections requiring high voltage capability

Copper Construction Advantage

Burndy's choice of high-conductivity copper construction with tin electroplating provides superior electrical performance, corrosion resistance, and long-term reliability. The copper material ensures excellent current carrying capacity while the tin plating prevents oxidation and maintains optimal electrical contact over the connector's service life, making it ideal for both indoor and outdoor electrical applications.

Why Choose Burndy Quality?

With decades of electrical connection innovation and manufacturing excellence, Burndy delivers the quality and reliability that professional electricians, electrical contractors, and utility professionals demand. Every HYLINK compression splice meets rigorous UL and CSA safety standards, ensuring code compliance and electrical safety. Burndy's commitment to American manufacturing and continuous innovation makes them the trusted choice for critical electrical connections in utility, industrial, and commercial applications nationwide.