Hager 780-110HD Concealed Leaf...
IN STOCK (leaves warehouse same day if ordered before 3pm ET)
$276.14
$186.95

Hager 780-110HD Concealed Leaf Continuous Geared Hinge Heavy Duty

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Model: HAG-780-110HD-83-CLR
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In Stock (leaves warehouse same day if ordered before 3pm ET)

$276.14
$186.95
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Hager 780-110HD Concealed Leaf Continuous Geared Hinge Heavy Duty

Professional Heavy-Duty Continuous Hinge Solution

The Hager 780-110HD concealed leaf continuous geared hinge delivers heavy-duty performance for high frequency doors or heavy, medium frequency doors. Engineered for doors 1" (25mm) to 1-3/8" (35mm) thick, this aluminum 6063-T6 hinge features frame and door leaf alignment ribs for proper positioning and requires no frame reinforcement up to 200 lbs. Available in 79", 83", and 95" lengths with fire ratings up to 3-hour metal and 90 minute wood composite applications.

Professional Features & Benefits

  • Door Thickness Compatibility: Designed for doors 1" (25mm) to 1-3/8" (35mm) thick with precise alignment ribs for proper hinge and door location.
  • Heavy-Duty Construction: Aluminum 6063-T6 material provides exceptional durability for high frequency doors or heavy, medium frequency door applications.
  • No Frame Reinforcement Required: Supports doors up to 200 lbs without additional frame reinforcement, with 16-gauge channel option for heavier applications.
  • Fire Rating Compliance: Certified for up to 3-hour metal and 90 minute wood composite (with studs) fire rating applications.
  • Multiple Length Options: Available in 79", 83", and 95" lengths to accommodate various door heights and applications.
  • Concealed Leaf Design: Provides clean aesthetics with concealed mounting for professional appearance in commercial applications.
  • Standard Fastener System: Includes Dril-Kwik® #12-24 X 11/16" flat head screws with additional fastener options available upon request.
  • Lifetime Warranty: All Roton products have a lifetime warranty for added confidence and protection.
  • Heavy duty for high frequency doors or heavy, medium frequency doors. For doors 1" (25 mm) to 1-3/8" (35 mm) thick.

Technical Specifications

  • Applications: For use on door 1" (25mm) to 1-3/8" (35mm) thick.
  • Clearance: 5/16" (8 mm) hinge side.
  • Commercial/Residential: Commercial
  • Door Reinforcement: None required to 200 lbs. Heavier weight use 16-gauge channel.
  • Electric Modifications: Exposed Electric Switches (E1S)
  • Fasteners: Standard: Dril-Kwik® – #12-24 X11/16" Flat Head Screws.
  • Features: Heavy duty for high frequency doors or heavy, medium frequency doors. For doors 1" (25 mm) to 1-3/8" (35 mm) thick.
  • Finishes: CLR, DBZ, BLK
  • Fire Rating: Up to 3-hour metal and 90 minute wood composite (with studs).
  • Length: 7 9", 83", 95"
  • Material: Aluminum 6063-T6
  • Notes: EPD: Roton Continuous Hinges Environmental Product Declaration
  • Options: Hospital Tip
  • Subcategory: Continuous Geared Hinges
  • Warranty: Wll Roton products have a lifetime warranty. When ordering electric Roton, the electric portion of the hinge has a one-year warranty.

Installation & Operation

  1. Review manufacturer specifications and verify door preparation requirements including door thickness between 1" to 1-3/8" and frame compatibility for this concealed leaf hinge.
  2. Use manufacturer-provided templates to mark mounting hole locations accurately on door and frame surfaces, utilizing alignment ribs for proper positioning.
  3. Prepare door and frame by drilling required holes per manufacturer specifications, ensuring 5/16" (8mm) hinge side clearance.
  4. Install all mounting hardware using provided Dril-Kwik® #12-24 X 11/16" flat head screws and secure the hinge to door and frame per manufacturer torque specifications.
  5. Adjust operational components for proper alignment and smooth operation throughout the full range of motion, verifying proper door and frame leaf alignment.
  6. Test hinge operation to verify proper function and make final adjustments as needed. Refer to manufacturer documentation for complete installation details and troubleshooting.

Professional Applications

  • Commercial Office Buildings
  • Educational Facilities
  • Healthcare Institutions
  • High-Traffic Retail Establishments
  • Industrial and Warehouse Facilities
  • Fire-Rated Door Applications
  • Heavy-Duty Commercial Entrances

Why Choose Hager Quality?

Hager continuous geared hinges deliver professional-grade reliability with aluminum 6063-T6 construction designed to meet ANSI/BHMA A156.26 C standards for demanding commercial applications. All Roton products include a lifetime warranty for exceptional long-term value and protection. Engineered for high frequency and heavy door applications where dependable performance and fire rating compliance are essential.

Hager's Roton® continuous geared hinge distributes door weight along the full hinge length, minimizing lateral wear in high-traffic applications.

Product Specs

Subcategory:
Continuous Geared Hinges
Warranty:
All Roton products have a lifetime. When ordering electric Roton, the electric portion of the hinge has a one Year.
Product Group:
Door Hinges and Pivots
Product Subgroup:
Continuous Hinges
Product Type:
Concealed Hinges
Commercial/Residential:
Commercial
Product Model:
780-110HD
Product Category:
Door Hinges and Pivots
Product Substrate:
Aluminum
Department:
Door Hardware

Hager HAG-780-110HD-83-CLR – Frequently Asked Questions

1) Will the Hager 780-110HD continuous hinge work on a 1-3/4 inch commercial door?
No. The 780-110HD is built for doors 1 inch (25mm) to 1-3/8 inch (35mm) thick, which covers narrow stile aluminum entrances and thin metal doors, not the 1-3/4 inch door you find on most commercial hollow metal openings. If your door measures 1-3/4 inches, this is the wrong hinge and you need a Roton continuous geared hinge cut for full thickness doors instead.
2) What hinge side clearance do I need to lay out for a Hager 780 concealed leaf hinge?
Figure 5/16 inch (8 mm) on the hinge side. The 780-110HD is a concealed leaf hinge, so the gear channel sits in the gap between door and frame and that clearance is what it needs to run. Frame and door leaf alignment ribs set the hinge in the right position during install, and it mounts with the supplied Dril-Kwik #12-24 x 11/16 inch flat head screws.
3) Can a Hager 780-110HD be used on a fire rated door?
Yes. The 780-110HD carries fire ratings up to 3-hour on metal doors and 90 minutes on wood composite doors with studs. For a wood composite leaf, the stud requirement is the part people miss, so confirm the door manufacturer's label allows the studded application before you order.
4) Why choose a continuous geared hinge over standard butt hinges on a high traffic door?
Butt hinges carry the whole door on three or four points, and on a high frequency opening those points wear, the door sags, and the latch stops lining up. The 780-110HD runs the full height of the door and distributes the weight along the entire hinge, which is why it is specified for high frequency doors or heavy, medium frequency doors in schools, healthcare, and retail entrances. It also needs no frame reinforcement up to 200 lbs, so it often goes into an existing frame where a heavier butt would not.
5) Can I run power through a Hager 780-110HD hinge for an electrified lock or exit device?
Electric modification is offered on the 780-110HD as exposed electric switches (E1S). That is the path for getting power from frame to door for an electrified lock, exit device, or monitoring contact without a separate power transfer. Specify the electric option when you order, since it is a factory modification and not something added in the field.
6) What screws come with the Hager 780-110HD, and do I need anything else to install it?
It ships with Dril-Kwik #12-24 x 11/16 inch flat head screws, which self-drill into hollow metal so you are not pre-drilling and tapping the frame. Additional fastener options are available on request if you are going into wood or an unusual substrate. Beyond fasteners, you need the door and frame prepped to the template and 5/16 inch clearance on the hinge side.
7) Does the Hager 780-110HD show from the outside when the door is closed?
No. It is a concealed leaf hinge, so the leaves sit inside the door and frame and the hinge is hidden with the door shut, leaving only the gear channel visible in the gap. If you want the hinge fully exposed on the face of the door and frame for easier retrofit onto an existing opening, a full surface Roton continuous hinge is the type to look at instead.
8) Does handing matter when ordering a Hager 780 continuous hinge?
Continuous geared hinges are symmetrical along their length, so you order by length, finish, and door thickness rather than by hand. What you do need to get right is the door thickness (1 inch to 1-3/8 inch on the 780-110HD), the leaf height, and whether you need the electric or hospital tip option, since those are factory choices.
9) What finishes does the Hager 780 heavy duty continuous hinge come in for matching existing doors?
Three: clear aluminum (CLR), dark bronze (DBZ), and black (BLK). Clear anodized is the usual match on aluminum storefront, dark bronze pairs with bronze anodized frames, and black suits painted or black anodized entrances. All three are available in every length offered.
10) Is there a hospital tip option on the Hager 780 continuous geared hinge?
Hospital tip is available as an option on the 780-110HD. It closes off the end of the hinge so gurneys, IV poles, and carts do not catch on it, which is why healthcare facilities call it out. Add it to the order as an option; the standard hinge ships without it.
11) What is the Hager 780-110HD hinge made of, and will it hold up outdoors?
The body is aluminum 6063-T6, an extruded alloy that does not rust, which is why continuous geared hinges are the standard choice on aluminum storefront and exterior entrances. Anodized clear, dark bronze, or black finish over that aluminum handles exterior exposure. It is a commercial rated hinge, not a residential one.
How fast can I get the Hager HAG-780-110HD-83-CLR delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the continental U.S. Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit, reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Hager HAG-780-110HD-83-CLR come with a warranty?
Absolutely. The Hager HAG-780-110HD-83-CLR is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Hager HAG-780-110HD-83-CLR?
You can call, text, or email our expert support team for fast answers. We’re here to help with product selection, installation tips, and troubleshooting. Contact Us
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