Hager 780-111HD Heavy Duty Con...
IN STOCK (leaves warehouse same day if ordered before 3pm ET)
$268.36
$187.87
Hager Hager 780-111HD Concealed Leaf Continuous Geared Hinge, Heavy Duty HAG-780-111HD

Hager 780-111HD Heavy Duty Concealed Leaf Continuous Geared Hinge

(No reviews yet) Write a Review

Model: HAG-780-111HD-79-CLR
Selected Finish is

In Stock (leaves warehouse same day if ordered before 3pm ET)

$268.36
$187.87
Adding to cart… The item has been added
Free Shipping on orders over $199
We price match and offer bulk discounts! Click Add to Quote. It's quick and easy.
✨
Earn points with this purchase! You can redeem points for giftcards, iPads, XBox's and more. View Rewards
Free Keying on all locks
You may also like

Hager 780-111HD Heavy Duty Concealed Leaf Continuous Geared Hinge

Professional Heavy-Duty Continuous Hinge Solution

The Hager 780-111HD Heavy Duty Concealed Leaf Continuous Geared Hinge delivers professional-grade performance for high frequency doors and heavy, medium frequency applications. Constructed from aluminum 6063-T6 material with 1/8" (3 mm) inset design, this hinge accommodates doors 1-3/4" (44 mm) thick with available lengths of 79", 83", and 95". Features frame and door leaf alignment ribs for proper positioning and requires no frame reinforcement up to 200 lbs.

Professional Features & Benefits

  • Heavy-Duty Construction: Aluminum 6063-T6 material provides exceptional durability for high frequency doors and heavy applications in commercial environments.
  • Concealed Leaf Design: 1/8" (3 mm) inset configuration with frame and door leaf alignment ribs ensures proper hinge and door location for professional installation.
  • Multiple Length Options: Available in 79", 83", and 95" lengths to accommodate various door heights and application requirements.
  • No Frame Reinforcement Required: Supports doors up to 200 lbs without additional frame reinforcement, with 16-gauge channel option for heavier applications.
  • Fire Rating Compliance: Up to 3-hour metal and 90 minute wood composite (with studs) fire rating for code compliance applications.
  • Electric Modification Options: Available with Power Transfer Preparation (EPT 2 or EPT 10), Exposed Electric Contacts (E), Through-Wire (ETW), and Monitoring (EMN) capabilities.
  • Lead Lined Option: Special LL model available for hospital x-ray room doors with double row of fasteners to straddle lead lining.
  • Lifetime Warranty: All Roton products have a lifetime warranty with one-year coverage on electric portions for added confidence and protection.
  • Standard duty for medium frequency doors. Heavy duty for high frequency doors or heavy, medium frequency doors. All for doors 1-3/4” (44 mm) thick.

Technical Specifications

  • Applications: Lead lined model for hospital x-ray room doors with double row of fasteners to straddle lead (specify "LL").
  • Clearance: 5/16" (8 mm) hinge side.
  • Commercial/Residential: Commercial
  • Door Reinforcement: None required to 200 lbs. Heavier weight use 16-gauge channel.
  • Electric Modifications: Power Transfer Preparation (EPT 2) or (EPT 10)
  • Fasteners: Standard: Dril-Kwik® – #12-24 X11/16" Flat Head Screws.
  • Features: Standard duty for medium frequency doors. Heavy duty for high frequency doors or heavy, medium frequency doors. All for doors 1-3/4” (44 mm) thick.
  • Finishes: CLR, DBZ, BLK
  • Fire Rating: Up to 3-hour metal and 90 minute wood composite (with studs).
  • Length: 7 9", 83", 95"
  • Material: Aluminum 6063-T6
  • Notes: EPD: Roton Continuous Hinges Environmental Product Declaration
  • Options: Hospital Tip
  • Subcategory: Continuous Geared Hinges
  • Warranty: Wll Roton products have a lifetime warranty. When ordering electric Roton, the electric portion of the hinge has a one-year warranty.

Installation & Operation

  1. Review manufacturer specifications and verify door preparation requirements including door thickness of 1-3/4" (44 mm) and frame compatibility for concealed leaf installation.
  2. Use manufacturer-provided templates to mark mounting hole locations accurately on door and frame surfaces, ensuring proper alignment with frame and door leaf alignment ribs.
  3. Prepare door and frame by drilling required holes for standard Dril-Kwik #12-24 X 11/16" flat head screws or optional fastener configurations.
  4. Install hinge using appropriate fasteners and secure to door and frame per manufacturer torque specifications, utilizing double row fastener pattern for lead lined applications if specified.
  5. Adjust operational components for proper alignment and smooth operation throughout the full range of motion, ensuring 5/16" (8 mm) hinge side clearance plus standard lockside clearance.
  6. Test hinge operation to verify proper function and make final adjustments as needed. Refer to manufacturer documentation for complete installation details and electric modification procedures if applicable.

Professional Applications

  • High Frequency Commercial Door Applications
  • Hospital and Healthcare Facility Doors
  • Educational Institution Heavy-Use Entrances
  • Fire-Rated Door Assemblies
  • X-Ray Room Doors with Lead Lining Requirements
  • Industrial and Warehouse Heavy Door Systems
  • Government and Municipal Building Entrances

Why Choose Hager Quality?

Hager 780-111HD continuous hinges deliver professional-grade reliability with aluminum 6063-T6 construction rated for heavy-duty applications and high frequency use. All Roton products include a lifetime warranty with specialized coverage for electric modifications. Engineered to meet ANSI/BHMA A156.26 C standards for demanding commercial applications where dependable performance and code compliance are essential.

Hager's Roton® continuous geared hinge distributes door weight along the full hinge length, minimizing lateral wear in high-traffic applications.

Product Specs

Subcategory:
Continuous Geared Hinges
Warranty:
All Roton products have a lifetime. When ordering electric Roton, the electric portion of the hinge has a one Year.
Product Group:
Door Hinges and Pivots
Product Subgroup:
Continuous Hinges
Product Type:
Concealed Hinges
Commercial/Residential:
Commercial
Product Model:
780-111HD
Product Category:
Door Hinges and Pivots
Product Substrate:
Aluminum
Department:
Door Hardware

Hager HAG-780-111HD-79-CLR – Frequently Asked Questions

1) Will the Hager 780-111HD continuous hinge work on a 1-3/8 inch door?
No. The 780-111HD is built for doors 1-3/4 inches (44 mm) thick only, and that applies across the Roton continuous geared line in both standard and heavy duty. A 1-3/8 inch leaf, common on older interior openings, needs a different hinge. Confirm the door slab thickness before ordering.
2) Can I use a Hager 780 concealed leaf hinge on a fire rated opening?
Yes. The 780-111HD carries a fire rating up to 3 hours on metal doors and 90 minutes on wood composite doors with studs. It also meets ANSI/BHMA A156.26 C. For a wood composite fire door the stud version is what the rating depends on, so specify accordingly.
3) How much clearance do I need on the hinge side for a Hager 780 concealed leaf hinge?
Allow 5/16 inch (8 mm) on the hinge side, plus your normal lock side clearance. The 780-111HD is a 1/8 inch (3 mm) inset concealed leaf design, so the leaves tuck into the door and frame rather than wrapping the edge. Frame and door leaf alignment ribs set the position during install.
4) Can I run access control wiring through a Hager 780-111HD hinge?
Yes, with an electric modification specified at time of order. The options are power transfer preparation (EPT 2 or EPT 10), exposed electric contacts (E), through-wire (ETW), and monitoring (EMN). These are ordering options, not field additions, so the electrified version has to be called out when the hinge is bought. Monitoring is what you specify if the door position needs to report back to a panel.
5) Will an aluminum 780 continuous hinge hold up on a high traffic entrance door that keeps sagging?
That is the case it is built for. The 780-111HD is aluminum 6063-T6 and the geared continuous design carries the door weight along the whole hinge length rather than at a few butt locations, which is what stops the sag and screw pull that kills butt hinges on high frequency openings. Rated for high frequency doors up to 200 lbs with no frame reinforcement.
6) What lengths does the Hager 780-111HD concealed leaf hinge come in?
Four lengths are orderable: 79, 83, 85, and 119 inches, plus 95 inches. Pick the length to match your door height, since a continuous hinge runs the full leaf. All four lengths come in each of the three finishes: clear aluminum, dark bronze, and black.
7) What is the difference between the standard duty and heavy duty Roton continuous hinge?
Duty grade follows traffic and door weight. Standard duty covers medium frequency doors. The heavy duty version, which is what the 780-111HD is, is specified for high frequency doors or for heavy doors seeing medium frequency use. Both are for 1-3/4 inch thick doors. If you are hinging a school corridor, a hospital wing, or a main building entrance, heavy duty is the one to order.
8) Is there a Hager continuous hinge for a lead lined x-ray room door?
Yes. Specify LL and the 780 hinge ships with a double row of fasteners that straddles the lead lining, which is what a lead lined hospital x-ray door needs so the screws do not land in the lead. Same 1-3/4 inch door thickness applies.
9) What screws come with the Hager 780-111HD and do I need to drill the door first?
Standard fasteners are Dril-Kwik #12-24 x 11/16 inch flat head screws, supplied with the hinge. Install off the manufacturer template so the holes line up with the alignment ribs on the frame and door leaves. If you specified the lead lined version, it uses the double row pattern instead of the single.
10) What finishes does the Hager 780 heavy duty continuous hinge come in?
Three: clear aluminum (CLR), dark bronze (DBZ), and black (BLK). All three are available in every length offered, so matching a run of doors across a building does not force a length compromise. Clear aluminum is the one that blends with typical aluminum storefront and hollow metal frames.
11) Is the Hager 780-111HD a commercial hinge or will it work in a house?
Commercial. It is specified for high frequency and heavy commercial openings on 1-3/4 inch doors, with fire ratings and electrified options aimed at institutional buildings. A residential interior door at 1-3/8 inch will not take it at all.
12) Can I get a hospital tip on the Hager 780 continuous hinge?
Yes, hospital tip is an available option on the 780. It is what gets specified on healthcare corridors so there is no square hinge end to catch a gurney, a cart, or clothing. Call it out on the order.
How fast can I get the Hager HAG-780-111HD-79-CLR delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the continental U.S. Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit, reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Hager HAG-780-111HD-79-CLR come with a warranty?
Absolutely. The Hager HAG-780-111HD-79-CLR is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Hager HAG-780-111HD-79-CLR?
You can call, text, or email our expert support team for fast answers. We’re here to help with product selection, installation tips, and troubleshooting. Contact Us
Why buy the Hager HAG-780-111HD-79-CLR from ZenSupply?
ZenSupply makes it easy to get the commercial door hardware you need—fast shipping, expert support, and rewards on every order. Our team is always ready to help you choose the right product for your project.
!