Hager BB1168 Non-Removable Pin...
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$73.26
$30.06
Hager BB1168 -NRP - Non-Removable Pin Full Mortise Ball Bearing 5 Knuckle Hinge

Hager BB1168 Non-Removable Pin Full Mortise Ball Bearing Heavy Duty Hinge

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Model: BB1168-4.5X4.5-US26D-NRP
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Hager BB1168 Non-Removable Pin Full Mortise Ball Bearing Heavy Duty Hinge

Professional Heavy-Duty Door Hardware Solution

The Hager BB1168 Non-Removable Pin Full Mortise Ball Bearing Hinge delivers commercial-grade performance for heavy weight doors and high frequency service applications. This 5-knuckle hinge features four ball bearings for smooth operation and steel construction with steel pin for exceptional durability. ANSI A8111 certified and complies with NFPA80 requirements for fire rated door assemblies, making it ideal for demanding commercial installations.

Professional Features & Benefits

  • Heavy-Duty Ball Bearing Design: Four ball bearings provide smooth, long-lasting operation for heavy weight doors and high frequency service applications.
  • Non-Removable Pin Security: Non-removable pin with button tip and plug prevents unauthorized removal while maintaining secure door operation.
  • 5-Knuckle Construction: Five knuckle design distributes load evenly across the hinge for enhanced strength and stability.
  • Steel Construction: Steel leaves with steel pin provide exceptional durability and strength for commercial applications.
  • Fire Rating Compliance: Complies with NFPA80 requirements for use on fire rated door assemblies ensuring code compliance.
  • ANSI Certification: ANSI A8111 certified for professional-grade performance and reliability standards.
  • Full Mortise Installation: Both leaves mortise into door and frame for clean, professional appearance and maximum strength.
  • Multiple Finish Options: Available in LS, USP, US3, US4, US10, US10A, US10B, US26, US26D finishes to match architectural requirements.
  • Four ball bearings

Technical Specifications

  • ANSI/BHMA: ANSIA8111
  • Applications: For use on heavy weight doors and doors requiring high frequency service.
  • Bearing Type: Ball Bearing
  • Certifications: ANSI A8111.
  • Commercial/Residential: Commercial
  • Duty Level: Heavy Duty
  • Features: Full Mortise, Ball Bearing, Heavy Weight
  • Finishes: LS, USP, US3, US4, US10, US10A, US10B, US26, US26D
  • Fire Rating: Complies with NFPA80 requirements for use on fire rated door assemblies;
  • Knuckles: Fire Rating: Complies with NFPA80 requirements for use on fire rated door assemblies;
  • Material: Steel with Steel Pin
  • Options: Stamped with UL logo when ordered for export.
  • Series: BB1168
  • Subcategory: Full Mortise Hinges

Installation & Operation

  1. Review manufacturer specifications and verify door preparation requirements including door thickness, stile width, and handing as applicable to this product.
  2. Use manufacturer-provided templates to mark mounting hole locations accurately on door and frame surfaces.
  3. Prepare door and frame by drilling required holes and routing as specified in manufacturer instructions.
  4. Install all mounting hardware and secure the device to door and frame per manufacturer torque specifications.
  5. Adjust operational components for proper alignment, latching, and smooth operation throughout the full range of motion.
  6. Test device operation to verify proper function and make final adjustments as needed. Refer to manufacturer documentation for complete installation details and troubleshooting.

Professional Applications

  • Commercial Office Buildings
  • Educational Facilities
  • Healthcare Institutions
  • Retail Establishments
  • Industrial and Warehouse Facilities
  • Multi-Tenant Residential Properties
  • Government and Municipal Buildings

Why Choose Hager Quality?

Hager hinges are manufactured in accordance with ANSI/BHMA A156.1 standards, delivering professional-grade reliability with steel construction and ball bearing operation. ANSI A8111 certification and NFPA80 fire rating compliance ensure dependable performance in demanding commercial applications where code compliance and durability are essential.

Full mortise commercial hinge engineered to meet or exceed ANSI standards for door weight, frequency of use, and finish durability.

Product Specs

Subcategory:
Full Mortise Hinges
Knuckles:
5
Product Group:
Door Hinges and Pivots
Product Subgroup:
Full Mortise Hinges
Product Type:
Hinges
Features:
Full Mortise, Ball Bearing, Heavy Weight
ANSI/BHMA:
ANSI A8111
Series:
BB1168
Duty Level:
Heavy Duty
Bearing Type:
Ball Bearing
Commercial/Residential:
Commercial
Product Substrate:
Steel
Product Category:
Door Hinges and Pivots
Department:
Door Hardware

Hager BB1168-4.5X4.5-US26D-NRP – Frequently Asked Questions

1) Will the Hager BB1168 hinge work on a fire rated door assembly?
The BB1168 complies with NFPA 80 requirements for use on fire rated door assemblies, and it is ANSI A8111 certified. For a facility standardizing hinges across rated and non-rated openings, that means one part number covers both, which is usually what an institutional buyer is after.
2) What sizes and finishes does the Hager BB1168 non-removable pin hinge come in?
Two sizes, 4-1/2 x 4-1/2 inches and 5 x 5 inches, each offered in L1 Flat Black and 626 Satin Chrome. The 4-1/2 inch size is the standard commercial hinge for a 1-3/4 inch door; step up to the 5 inch when the door is wider, thicker, or carrying heavy trim that pushes the load out from the hinge.
3) What does the NRP on the Hager BB1168 actually do for security on an outswing door?
NRP means non-removable pin. On an outswing exterior door the hinge barrels are on the unsecured side, so a standard pin can be driven out and the door lifted off regardless of what lock is on it. The BB1168 uses a non-removable pin with a button tip and plug that blocks that. If your door swings out, this is the version you want, not a plain ball bearing hinge.
4) Do I have to order left hand and right hand versions of the Hager BB1168?
No. A full mortise five knuckle butt hinge like the BB1168 is non-handed, so the same part goes on a left hand or right hand door. You just flip it. Handing only enters the picture on hinges built with a fixed feature per side, such as the Stanley CECB1900R54L electrified hinge, which is specified left handed.
5) Will the Hager BB1168 drop into an existing full mortise hinge prep without recutting the frame?
Full mortise means both leaves let into the door edge and the frame rabbet, which is the standard prep on a hollow metal commercial frame. If your existing hinge is a 4-1/2 x 4-1/2 or 5 x 5 full mortise butt, the BB1168 in the matching size goes back into the same pocket. What it will not drop into is a concealed bearing prep with a different leaf size, or a half mortise or full surface application.
6) What should I use instead of a standard heavy weight hinge when the opening needs power carried to the door?
A plain heavy weight hinge like the Hager BB1168 carries no wiring, so for an electrified lock, exit device or maglock you need an energy transfer hinge in place of one of the hinges in the set. The Command Access ETH-BB68 is an energy transfer hinge with a 5 knuckle heavy duty steel base, which matches the BB1168's 5 knuckle count and heavy duty rating for the rest of the set. If the opening also needs door position monitoring, the Command Access ETM-BB68 is an energy transfer monitor hinge with an integrated door position switch, also heavy duty. The BEST CECB179-12C is a steel full mortise concealed bearing electrified hinge with a 12-wire quick connect, rated medium duty, for openings where the wire count drives the choice.
7) What is the closest heavy weight full mortise ball bearing hinge to the Hager BB1168 in a 4-1/2 by 4-1/2 size?
The Don-Jo HWBB84545 is a heavy weight full mortise ball bearing hinge in 4-1/2 by 4-1/2 with a satin chrome finish, which lines up with the Hager BB1168 in its 4.5 inch by 4.5 inch size and 626 satin chrome finish. Both are heavy duty ball bearing full mortise hinges, so both leaves mortise into the door and the frame. The difference to settle before you order is the pin: the BB1168 is supplied with a non-removable pin, button tip and plug, and the Don-Jo part number does not carry an NRP designation, so on an outswing exterior or corridor door where the barrel is exposed you would be giving up that security feature.
8) Does a 4 inch by 4 inch commercial ball bearing hinge work where a 4-1/2 inch heavy weight hinge is specified?
Only if the door preparation matches, and the weight class is the separate question. The Hager BB1168 is offered in 4.5 inch by 4.5 inch and 5 inch by 5 inch and is rated heavy duty for heavy weight doors. The Delaney CH401X is a 4 inch by 4 inch commercial ball bearing hinge with square corners, so the leaf is a half inch shorter and narrower and will not fill an existing 4-1/2 inch mortise. Where the mortise is already cut for 4-1/2 inch square corner leaves, the Don-Jo HWBB74545 is a heavy weight full mortise ball bearing hinge at 4-1/2 inch by 4-1/2 inch in satin chrome, rated heavy duty, which keeps both the size and the weight class.
9) Is the Hager BB1168 hinge steel or brass, and will it hold up outdoors?
Steel leaves with a steel pin. Steel is the right base for a heavy weight interior or protected exterior opening and it is what the heavy duty rating is built on. On a coastal or fully exposed exterior door where corrosion is the concern, a non-ferrous hinge is the better base material; the McKinney T2314 is a non-ferrous five knuckle option, though it is rated medium duty rather than heavy.
10) What is the difference between the BB1168 and a concealed bearing hinge like the Ives 3CB1HW?
Bearing placement and knuckle count. The BB1168 carries four ball bearings in a visible five knuckle barrel, the traditional architectural look. The Ives 3CB1HW is a three knuckle heavy weight hinge with the bearings concealed inside the barrel, so the barrel reads as a clean cylinder. Both are heavy duty full mortise. Pick on appearance and on matching whatever is already hanging on the adjacent doors, since a five knuckle next to a three knuckle is the thing a property manager notices from the corridor.
11) Will a Hager BB1168 hold up on a door with a closer that gets slammed all day?
That's the application it's built for. Hager rates the BB1168 for heavy weight doors and doors requiring high frequency service, with four ball bearings taking the vertical load instead of metal riding on metal. On a closer-equipped door, a plain bearing hinge is what wears first and starts to sag and drag the latch. A ball bearing hinge at heavy duty is the fix.
12) What is the difference between a heavy weight ball bearing hinge and a plain bearing hinge for a high traffic door?
The bearing is what handles the cycles. The Hager BB1168 is a ball bearing hinge with four ball bearings, specified for heavy weight doors and doors requiring high frequency service. Plain bearing hinges in the same size range include the Orca Hardware 4040 Series, a 4 inch by 4 inch square corner plain bearing commercial hinge rated medium duty, and the Orca Hardware 4014 Series, a 4 inch by 4 inch plain bearing commercial hinge with a 1/4 inch radius corner, also medium duty. The Ives 1010RP is a steel plain bearing residential hinge with square corners sold in sets of three, rated medium duty. For a door that cycles constantly or carries weight, stay with the ball bearing construction.
13) I need a heavy weight hinge in a non-ferrous material rather than steel, what are the options?
The Hager BB1168 is steel leaves with a steel pin. Where a corrosive or wash-down environment rules out a ferrous base, the McKinney T2314 is a non ferrous hinge, standard weight, 5 knuckle, rated medium duty, which keeps the 5 knuckle profile the BB1168 uses. The Don-Jo HWBB85045 is a heavy weight full mortise ball bearing hinge at 5 inch by 4-1/2 inch in brass with a satin chrome finish, rated heavy duty, if you need the heavy weight class in a brass base. Confirm the size against the existing mortise, since the BB1168 comes in 4.5 inch by 4.5 inch and 5 inch by 5 inch.
14) Can I use a medium duty commercial ball bearing hinge in place of a heavy weight one on an interior office door?
That is a duty level decision rather than a like-for-like swap. The Hager BB1168 is a heavy duty commercial ball bearing hinge intended for heavy weight doors and doors requiring high frequency service. If the opening is a lighter interior door at normal traffic, the Orca Hardware 3535 Series is a 4-1/2 inch by 4-1/2 inch square corner ball bearing commercial hinge rated medium duty, and the Ives 3CB1 is a 3-knuckle concealed bearing full mortise hinge also rated medium duty. Keep the heavy weight hinge where the door leaf is heavy, the traffic is high, or the opening is a fire rated assembly, since the BB1168 complies with NFPA80 requirements for fire rated door assemblies.
15) Is a residential security hinge with a non-removable pin the same thing as a commercial NRP ball bearing hinge?
No. The non-removable pin is only one of the two things the Hager BB1168 brings. The Deltana CSB45N is a 4-1/2 inch by 4-1/2 inch square hinge pair with a non-removable pin, and the Deltana DE44R5TA is a 4 inch by 4 inch security hinge with a 5/8 inch radius corner in steel, sold as a pair. Those give you the pin security, while the BB1168 is a heavy duty commercial ball bearing hinge with five knuckles and four ball bearings, ANSI A8111 certified, for heavy weight doors and high frequency service. On a commercial opening that has to hold a grade and a fire rating, the bearing construction and certification are what you are buying alongside the pin.
16) Which hinge do I use if the door has to swing closed on its own rather than just pivot?
The Hager BB1168 is a standard swinging full mortise ball bearing hinge with no closing force of its own, so it pairs with a separate door closer. When the closing action has to come from the hinge itself, the Stanley Security 2060R is a full mortise spring hinge with square corners in 4.5 inch by 4.5 inch on a ferrous steel base, rated heavy duty, matching the BB1168's 4.5 inch by 4.5 inch square size. For an interior opening that has to swing both directions, the BEST DAP-3 is a heavy duty double acting pivot for commercial interior doors, which changes the door preparation entirely from a mortised hinge set to pivots.
17) Is a heavy weight commercial hinge like this rated for a detention or prison door?
No, that is a different class of hardware. The Hager BB1168 is a heavy duty commercial hinge, ANSI A8111 certified, for heavy weight doors and high frequency service in commercial buildings. Detention openings call for a double weight hinge: the BEST BB855 is a heavy duty steel double weight concealed ball bearing prison hinge in the Detention Hardware series, and the Stanley Security BB855 is a double weight prison hinge at 5 inch by 6 inch furnished with no holes and not swaged. Note the Stanley version is supplied unprepped, so the frame and door work is done on site rather than to a factory hole pattern.
18) Can I substitute a residential hinge pair on an apartment unit door instead of a commercial heavy weight hinge?
On a unit entry door in a multi-family building the heavy weight commercial hinge is the one doing the work: the Hager BB1168 is a commercial heavy duty ball bearing hinge complying with NFPA80 requirements for fire rated door assemblies, which matters on a corridor-to-unit opening. Residential pairs cover interior doors inside the unit. The Delaney 3-1/2 inch by 3-1/2 inch bulk steel residential hinges with a 5/8 inch radius are for interior use, the Delaney 4 inch by 4 inch bulk residential hinges with a 5/8 inch radius are the exterior version, and the Emtek 91013 is a residential plain bearing hinge pair at 3-1/2 inch by 3-1/2 inch with square corners in plated steel. Those are not interchangeable with a hinge on a fire rated assembly.
19) What is a 3 knuckle concealed bearing hinge and when would I pick it over a 5 knuckle ball bearing hinge?
The Hager BB1168 uses five knuckles with four ball bearings, with the bearings visible between the knuckles. A concealed bearing hinge hides the bearings inside the barrel for a cleaner barrel appearance. The Ives 3CB1HW is a steel heavy weight concealed bearing full mortise hinge with 3 knuckles, rated heavy duty, so it stays in the same weight class as the BB1168 with a different knuckle count and bearing style. The Ives 3CB1-B is the 3-knuckle concealed bearing full mortise hinge at medium duty. The BEST CB1969R is a concealed bearing heavy weight pivot-reinforced hinge, rated heavy duty, used where the top of the door needs pivot reinforcement. Match the knuckle count across an opening so the barrels look consistent.
20) Which Hager BB1168 finish should I order to match existing satin chrome or black door hardware?
Order 626 Satin Chrome to match satin chrome levers, closers, and exit devices, which is the most common commercial finish on a building standard. L1 Flat Black matches black hardware packages and storefront. Both finishes are available in the 4-1/2 x 4-1/2 and the 5 x 5 size, so you can standardize one finish across two hinge sizes in the same building.
21) What is the difference between heavy duty ball bearing and heavy duty plain bearing hinges from the residential lines?
Within a residential line, heavy duty describes the leaf gauge rather than the bearing. The Emtek 94013 is a heavy duty ball bearing hinge pair at 3-1/2 inch by 3-1/2 inch with square corners in plated steel, while the Emtek 92013 is a heavy duty plain bearing hinge pair in the same 3-1/2 inch by 3-1/2 inch square corner plated steel. The Hager BB1168 sits in a different class again: commercial heavy duty with four ball bearings, ANSI A8111 certified, in 4.5 inch by 4.5 inch and 5 inch by 5 inch. If the specification calls out ANSI certification or a fire rated assembly, the commercial hinge is the one that answers it.
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Does the Hager BB1168-4.5X4.5-US26D-NRP come with a warranty?
Absolutely. The Hager BB1168-4.5X4.5-US26D-NRP is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
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