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INS NYL AIRCRAFT SPLICE, 26-22 LEN
Manufacturer Resources
Product Specs
- Country Of Origin:
- United States (US)
- Product Subgroup:
- Splices
- Product Type:
- Nylon Insulated Aircraft Splice
- Standards:
- UL E9809
- Temperature Range:
- 105 °C
- Voltage Rating:
- 600 V
- Department:
- Electrical
- Product Group:
- Wire Termination
- Product Color:
- Yellow
- Product Material:
- Copper
Sta-Kon 2RZZ – Frequently Asked Questions
1) What wire gauge does the Sta-Kon 2RZZ aircraft splice take?
The 2RZZ is sized for 26-22 AWG stranded wire, which is the small-gauge range used for instrument, control and avionics wiring. Both ends take the same range, so it joins two 26-22 AWG conductors end to end. If your conductor is 20 AWG or larger, this is the wrong barrel and it will not crimp down reliably.
2) What voltage and temperature is this nylon insulated splice rated for?
The 2RZZ splice is rated 600 V and carries a 105 degrees C temperature rating, which covers general control panel, machine tool and equipment wiring. It also carries UL file E9809. For anything running hotter than 105 C at the splice, such as a high temperature motor lead, you need a different insulation system.
3) What is the barrel made of, and can I use it on aluminum wire?
The barrel is copper, so the 2RZZ is intended for copper stranded conductors only. Do not crimp it onto aluminum wire: aluminum needs a terminal listed AL9CU or AL/CU with the proper inhibitor, and a copper-only barrel on aluminum builds a high resistance joint.
4) Is the yellow color on the 2RZZ splice just cosmetic or does it identify the wire size?
It is a size code. On Sta-Kon nylon insulated terminals and splices the insulation color calls out the gauge range, and the 2RZZ is yellow for its 26-22 AWG range. On a panel where several gauges are being spliced, the color lets an inspector confirm the right barrel was used without pulling the harness apart.
5) Why choose a nylon insulated splice over a vinyl one?
Nylon insulation is tougher than vinyl and resists abrasion and cut-through where a harness is pulled through a raceway or flexes in service, and it holds the 105 C rating. The 2RZZ is a nylon insulated aircraft splice, so it is the choice where the run is handled, bundled or routed against edges rather than sitting still in an open box.
6) Do I need a special crimper for the Sta-Kon 2RZZ splice?
Yes. It is an insulated barrel splice in the 26-22 AWG range, and it has to be crimped with the matching insulated-terminal die for that gauge range, one crimp per end. Pliers or an oversized die will not form the barrel correctly and the UL E9809 listing only holds when the splice is applied with the tooling it was tested with.
7) Does the 2RZZ splice meet Buy American requirements for a government job?
Country of origin on the Sta-Kon 2RZZ is the United States, which is what a government, military or federally funded procurement file usually needs documented for a domestic sourcing requirement.
8) How do I order the right part, and what does the MPN look like?
Order by manufacturer part number 2RZZ from Sta-Kon. That single number covers the yellow nylon insulated 26-22 AWG splice; there are no finish or size options to specify with it.
How fast can I get the Sta-Kon 2RZZ delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the
continental
U.S.
Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit,
reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Sta-Kon 2RZZ come with a warranty?
Absolutely. The Sta-Kon 2RZZ is backed by a manufacturer’s warranty.
For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Sta-Kon 2RZZ?
You can call, text, or email our expert support team for fast answers. We’re here to help with
product
selection,
installation tips, and troubleshooting. Contact Us
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