Burndy HYLUG Crimped Cable Lug 500 kcmil Copper Tin Plated Long Barrel Two Hole 35kV

Burndy HYLUG Crimped Cable Lug 500 kcmil Copper Tin Plated Long Barrel Two Hole 35kV

Professional High Voltage Electrical Terminal for Code Conductor Applications

The Burndy HYLUG Crimped Cable Lug delivers superior electrical connection performance for high voltage code conductor applications. This 500 kcmil 35kV crimped cable lug provides exceptional conductivity and reliability designed for professional electricians, electrical contractors, and utility professionals, offering the proven performance and innovation that professionals expect from America's premier electrical connection manufacturer.

Professional Features & Benefits

High Voltage Electrical Performance

• 500 kcmil Copper Conductor Capacity - Accommodates large copper stranded conductors for high current applications with superior electrical conductivity
• 35kV Voltage Rating - Engineered for high voltage electrical systems with 600V minimum rating capability for versatile professional applications
• Tin Plated Copper Construction - Enhanced corrosion resistance and improved electrical contact performance for long-term reliability
• Long Barrel Design - Extended conductor engagement area provides maximum contact surface for optimal electrical connection integrity

Professional Installation Features

• Two Hole Configuration - Dual mounting holes provide secure mechanical connection and installation flexibility for various electrical applications
• Chamfered Barrel Style - Smooth conductor entry reduces installation effort and prevents conductor damage during crimping operations
• Standard Straight Tongue Design - Professional tongue configuration ensures proper electrical contact and mechanical stability in electrical connections

Quality Construction

• UL Listed Compliance - Meets UL486A-UL486B standards for electrical safety and performance in professional electrical installations
• CSA Approved - Canadian Standards Association approval for North American electrical code compliance and professional acceptance

Technical Specifications

Conductor Size: 500 kcmil copper stranded, Voltage Rating: 35kV maximum (600V minimum), Material: Copper with tin plating, Configuration: Two hole mounting, Overall Length: 6.06 inches, Outside Diameter: 1.06 inches, Bolt Hole Size: 0.52 inches, Hole Size: 0.56 inches, Pad Width: 1.55 inches, Tongue Type: Standard straight, Barrel Style: Chamfered long barrel, Die Index: 20;299, Color Code: Brown, Standards: UL486A-UL486B, UL Listed: Yes, CSA Approved: Yes, Application: For code conductor, Trade Name: HYLUG™, Type: Long Barrel Tin Plated

Installation & Usage

1. Strip conductor insulation to proper length ensuring clean copper strands for optimal electrical contact
2. Insert conductor fully into chamfered barrel opening ensuring complete engagement with long barrel design
3. Select appropriate crimping die (20;299) and position crimping tool for proper compression of conductor connection
4. Apply crimping force according to manufacturer specifications ensuring uniform compression across barrel length
5. Inspect crimped connection for proper conductor engagement and barrel deformation indicating secure electrical connection
6. Mount lug using two mounting holes with appropriate hardware for secure mechanical and electrical connection

Professional Applications

Ideal for:

• High Voltage Power Distribution - Utility substations, switchgear connections, and high voltage electrical distribution systems requiring 35kV capability
• Industrial Electrical Systems - Heavy industrial power connections, motor terminations, and large conductor electrical installations
• Utility Infrastructure - Power transmission connections, transformer terminations, and utility distribution equipment connections
• Commercial High Current Applications - Large building electrical services, data center power distribution, and commercial electrical infrastructure
• Code Conductor Terminations - Electrical code compliant conductor connections for professional electrical installations
• Switchgear and Panel Connections - High voltage electrical panel terminations and switchgear conductor connections
• Transformer Connections - Primary and secondary transformer terminations requiring high voltage and high current capability
• Electrical Grounding Systems - Large conductor grounding connections and electrical safety system terminations

Tin Plated Copper Advantage

Burndy's tin plated copper construction provides superior corrosion resistance compared to bare copper while maintaining excellent electrical conductivity. The tin plating creates a protective barrier against oxidation and environmental contamination, ensuring long-term electrical performance and connection reliability in demanding professional electrical applications.

Why Choose Burndy Quality?

With over a century of electrical connection innovation, Burndy continues to lead the industry in professional electrical termination solutions. The HYLUG series represents decades of engineering excellence, rigorous testing, and commitment to electrical safety standards. UL Listed and CSA Approved, this crimped cable lug delivers the trusted reliability that electricians, electrical contractors, and utility professionals depend on for critical high voltage electrical connections and professional electrical installations.