Pemko X25M Series Heavy-Duty C...
IN STOCK (leaves warehouse same day if ordered before 3pm ET)
$825.00
$820.75
Pemko X25M Series Heavy-Duty Continuous Geared Hinge for 2-1/2"; Doors with Electrical Modifications

Pemko X25M Series Heavy-Duty Continuous Geared Hinge for 2-1/2" Doors with Electrical Modifications

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Model: X25M84C-1100
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In Stock (leaves warehouse same day if ordered before 3pm ET)

$825.00
$820.75
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Pemko X25M Series Heavy-Duty Continuous Geared Hinge for 2-1/2"; Doors with Electrical Modifications

Professional Continuous Hinge Solution for Electrified Door Applications

The Pemko X25M Series Continuous Geared Hinge is engineered specifically for 2-1/2"; thick doors requiring electrical modifications. This Grade 1 aluminum hinge features thicker leaves than traditional continuous hinges, creating a deeper cavity for electrical wire concealment. With 1-1/2"; bearing spacing and heavy-duty construction rated at 1.25 lbs per foot, this non-handed hinge accommodates doors up to 4' wide with hinge lengths from 79"; to 10' maximum.

Professional Features & Benefits

  • Door Thickness Compatibility: Designed specifically for 2-1/2"; thick doors with precise fit requirements for optimal performance in electrified applications.
  • Heavy-Duty Construction: Grade 1 aluminum construction with 1.25 lbs per foot weight rating provides exceptional durability for commercial applications.
  • Electrical Modification Ready: Thicker leaves create deeper cavity for electrical wire concealment, ideal for electrified door installations and access control systems.
  • Flexible Sizing Options: Available in lengths from 79"; minimum to 10' maximum, accommodating doors up to 4' wide with custom lengths available.
  • Full Range Operation: 180-Degree maximum swing capability with 3/8"; minimum hinge clearance for complete door operation and accessibility compliance.
  • Professional Installation: Full mortise mounting with self-drilling Teks fasteners eliminates need for special hinge reinforcements and simplifies installation.
  • Fire Rating Compliance: UL 10C certified for positive pressure fire tests of door assemblies with NFPA 80 compatibility when properly installed.
  • ANSI/BHMA Compliance: Meets ANSI/BHMA Standard A156.26 requirements with Health Product Declaration (HPD) certification for quality assurance.

Technical Specifications

  • Department: Door Hardware
  • Grade: Grade 1
  • Product Category: Door Hinges and Pivots
  • Product Group: Door Hinges and Pivots
  • Product Model: X25M
  • Product Subgroup: Continuous Hinges
  • Product Substrate: Aluminum
  • Product Type: Continuous Hinges
  • Series: X25M Series
  • Subcategory: Continuous Hinges

Professional Applications

  • Commercial Office Buildings with Electrified Door Systems
  • Educational Facilities Requiring Access Control Integration
  • Healthcare Institutions with Automated Door Operations
  • Retail Establishments with Security System Integration
  • Industrial and Warehouse Facilities with Heavy-Duty Requirements
  • Multi-Tenant Residential Properties with Electronic Access
  • Government and Municipal Buildings with Fire Rating Requirements

Why Choose Pemko Quality?

Pemko X25M Series continuous hinges deliver professional-grade reliability with Grade 1 aluminum construction and UL 10C fire rating certification. ANSI/BHMA Standard A156.26 compliance and Health Product Declaration (HPD) certification demonstrate commitment to quality and environmental responsibility. Engineered for demanding commercial applications where dependable performance and electrical integration capabilities are essential.

Product Specs

Subcategory:
Continuous Hinges
Grade:
Grade 1
Product Group:
Door Hinges and Pivots
Product Subgroup:
Continuous Hinges
Product Type:
Continuous Hinge
Product Model:
X25M
Product Category:
Door Hinges and Pivots
Department:
Door Hardware
Product Substrate:
Aluminum
Series:
X25M Series

Pemko X25M84C-1100 – Frequently Asked Questions

1) Can I run access control wiring through the Pemko X25M hinge?
That is what it is for. The X25M has thicker leaves than a conventional continuous hinge, which opens a deeper cavity inside the hinge to conceal electrical wire for electrified locks, strikes and access control. The hinge itself provides the raceway; the electric transfer components and the wiring are separate items you order to suit the lock or operator.
2) How wide and how heavy a door can the X25M geared hinge carry?
It is rated for doors up to 4 feet wide, with a load rating of 1.25 lbs per foot of hinge and 1-1/2 inch bearing spacing. Grade 1 aluminum construction. It is non-handed, so one hinge covers either a left or right hand opening.
3) Is the Pemko X25M hinge fire rated?
It is UL 10C certified for positive pressure fire tests of door assemblies and is compatible with NFPA 80 when properly installed. It also meets ANSI/BHMA A156.26 and carries a Health Product Declaration, which is the document most institutional and LEED-tracking specs ask for.
4) What is the closest equivalent to the Pemko X25M continuous geared hinge if I need a full mortise aluminum gear hinge from another brand?
The Pemko X25M is a full mortise, heavy-duty continuous geared hinge in Grade 1 aluminum. The closest cross-brand equivalents in full mortise aluminum gear hinges are the ABH A120HD Heavy Duty Aluminum Continuous Gear Hinge, which is also a full mortise aluminum gear hinge, and the Design Hardware FMHD Full Mortise heavy duty continuous geared hinge. The difference to confirm before you swap is door thickness: the X25M is engineered specifically for 2-1/2 inch thick doors with thicker leaves that create a deeper cavity for electrical wire concealment, so on a 2-1/2 inch electrified opening the X25M leaf geometry is the deciding detail.
5) My door is already hung and I cannot mortise the edge for a continuous hinge. What should I use instead of the Pemko X25M?
The Pemko X25M is a full mortise hinge, which means the leaves are let into the door edge and frame rabbet. On a retrofit where you cannot mortise, look to surface-applied geared hinges instead: the ABH A460HD is a half surface aluminum continuous gear hinge, the NGP HD5400A is a half surface continuous geared hinge in aluminum alloy, and the Design Hardware FSHD is a full surface heavy duty continuous geared hinge. Surface and half surface models mount to the face of the door and frame rather than into a mortise, so they suit existing openings. Note that none of these are the electrified-cavity design the X25M provides for 2-1/2 inch doors.
6) I need a fire rated continuous geared hinge but my doors are 1-3/4 inch, not 2-1/2 inch. What are my options besides the Pemko X25M?
The Pemko X25M is UL 10C certified for positive pressure fire tests but is engineered specifically for 2-1/2 inch thick doors. For standard-thickness openings, the NGP HD5700 is a full surface continuous geared hinge with 1/16 inch door inset sized for 1-3/4 inch to 2-1/4 inch doors and carries a 10C 90 minute fire rating on hollow metal. The BEST 663HD is a heavy duty continuous hinge with a 90 minute UL fire rating for 3/32 inch inset doors, and the BEST 664HD is the full surface heavy duty geared version with the same 90 minute UL rating. Match the mounting style and inset to your existing frame prep.
7) Do I need to reinforce the door and frame for this continuous hinge?
No special hinge reinforcements are required. The X25M mounts full mortise using self-drilling Teks fasteners, which thread into the door and frame directly. Because the hinge runs the full height of the opening, the load spreads along the edge instead of concentrating at three butt locations.
8) How far will a door on the X25M hinge swing open, and what clearance does it need?
180 degrees maximum swing, with a 3/8 inch minimum hinge clearance. That full swing is what lets an opening meet clear-width requirements on accessible routes where the door has to lay back out of the doorway.
9) Full mortise or full surface continuous hinge, which do I need?
The X25M is full mortise, meaning it sits in the gap between the door edge and the frame rabbet and is largely hidden when the door is closed. Pick that on new or properly prepped doors. If you are retrofitting a beat up hollow metal opening where the edge or frame is chewed up, a full surface hinge that screws onto the face of the door and frame is the better call, for example the Design Hardware Full Surface heavy duty geared hinge or the BEST 664HD. A swing clear version like the ABH A210HD is what you use when you need the door to clear the opening entirely for gurney or cart traffic.
10) My door is 2-1/2 inches thick but I do not need any electrified hardware. Is there a reason to still use the X25M?
Yes, if the thickness is the driver. The X25M is sized for 2-1/2 inch doors regardless of whether you use the wire cavity, and most continuous geared hinges top out well below that thickness. The extra cavity simply goes unused. It also gives you a path later if access control gets added to that opening without swapping the hinge.
11) Can I cut a 120 inch X25M hinge down to fit a shorter door?
Order the length you need rather than cutting. The series is offered at 84, 96 and 120 inches with custom lengths available between the 79 inch minimum and the 10 foot maximum. A geared continuous hinge has a machined gear profile and end caps, and shortening it in the field compromises the UL 10C fire listing on a rated opening.
12) My frame prep requires an offset full surface hinge. Can I use the Pemko X25M?
No. The Pemko X25M is a full mortise hinge with 3/8 inch minimum hinge clearance and 180 degree maximum swing, installed with self-drilling Teks fasteners into the door edge and frame. For an offset full surface condition, the Design Hardware FSOHD is a full surface offset heavy duty continuous geared hinge built for that mounting. Use the FSOHD where the frame geometry demands the offset and reserve the X25M for full mortise 2-1/2 inch door openings that need the electrified leaf cavity.
How fast can I get the Pemko X25M84C-1100 delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the continental U.S. Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit, reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Pemko X25M84C-1100 come with a warranty?
Absolutely. The Pemko X25M84C-1100 is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Pemko X25M84C-1100?
You can call, text, or email our expert support team for fast answers. We’re here to help with product selection, installation tips, and troubleshooting. Contact Us
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