Thomas & Betts Copper Cable Lu...
IN STOCK (leaves warehouse same day if ordered before 3pm ET)
$11.67

Thomas & Betts Copper Cable Lug, Standard Barrel, 35kV

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Model: 54111

In Stock (leaves warehouse same day if ordered before 3pm ET)

$11.67
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Thomas & Betts Copper Cable Lug 4 AWG Standard Barrel with 1/4 Inch Stud

Professional copper cable termination for reliable electrical connections

The Thomas & Betts copper cable lug delivers professional-grade electrical termination for 4 AWG conductors. This standard barrel design features a 1/4 inch stud size and copper construction for optimal conductivity and corrosion resistance. UL E9809 listed for safety compliance, this lug provides dependable performance in electrical installations requiring secure cable connections.

Professional Features & Benefits

  • 4 AWG Cable Capacity: Accommodates standard 4 AWG conductors for versatile wiring applications
  • Copper Construction: Provides excellent electrical conductivity and long-term corrosion resistance
  • 1/4 Inch Stud Size: Standard stud dimension ensures compatibility with common electrical hardware
  • Standard Barrel Design: Proven termination method for secure mechanical and electrical connection
  • 35 kV Voltage Rating: High voltage capability suitable for demanding electrical applications
  • UL E9809 Listed: Meets rigorous safety standards for professional electrical installations
  • Color Keyed System: Part of Thomas & Betts color identification system for easy wire size recognition

Technical Specifications

  • Cable Size: 4 AWG
  • Color: Gray
  • Department: Electrical
  • Idea Granular Category Code Igcc : 4532 >> Cable or wire lug
  • Insulation Material: None
  • Material: Copper
  • Product Group: Connectors
  • Product Subgroup: Lugs
  • Product Type: Standard Barrel
  • Selling Unit Of Measure: each
  • Standards: UL E9809
  • Stud Size: 1/4 in
  • Sub Brand Label: Color Keyed
  • Voltage Rating: 35 kV

Professional Applications

  • Electrical panel connections and terminations
  • Motor control centers and switchgear
  • Industrial machinery wiring
  • Commercial building electrical systems
  • Power distribution equipment
  • Electrical maintenance and repair
  • Professional electrical installations

Why Choose Thomas & Betts Quality?

Thomas & Betts cable lugs provide reliable electrical connections backed by UL E9809 listing and proven copper construction. The Color Keyed system enhances installation efficiency while the 35 kV voltage rating ensures performance in demanding applications. Trust Thomas & Betts for professional-grade electrical connectivity solutions.

Product Specs

Selling Unit Of Measure:
each
Idea Granular Category Code Igcc:
4532 >> Cable or wire lug
Standards:
UL E9809
Product Group:
Wire Connectors & Terminals
Sub Brand Label:
Color Keyed
Voltage Rating:
35 kV
Department:
Electrical
Product Subgroup:
Lugs & Terminals
Product Material:
Copper
Product Type:
Compression Lug

Thomas & Betts 54111 – Frequently Asked Questions

1) What wire sizes does the Thomas & Betts Color Keyed standard barrel copper lug come in?
Two conductor sizes are offered: 4 AWG (part 54106) and 3/0 AWG (part 54111). The barrel is sized to the conductor, so order by the cable you are actually terminating rather than trying to make one size cover both. They sell individually, one lug each.
2) Can I use this lug on medium voltage cable terminations?
The lug carries a 35 kV voltage rating, so it is suitable for medium voltage terminations up to that class as well as ordinary low voltage panel and switchgear work. It is a bare, uninsulated barrel with no insulation material, so the termination itself has to be insulated or sealed by the kit or tape build-up you are using.
3) Do I need a special crimp tool and die for these Color Keyed lugs?
Yes. This is a compression lug in the Thomas & Betts Color Keyed line, which is a die-indexed system: the barrel is color coded to the conductor size and you match that color index on the die in your hydraulic or battery crimper. The 4 AWG barrel is gray. A mechanical set screw lug is the alternative if you do not own a compression tool.
4) Is this lug copper or aluminum, and can I land it on an aluminum bus?
It is copper bodied and intended for copper conductors. Copper to aluminum contact at a bus or pad is a dissimilar metal joint, so if your bus is aluminum you want a dual rated AL9CU connector or an approved bimetallic transition instead of a straight copper lug.
5) Is this a UL listed lug for an inspected commercial installation?
It is listed under UL file E9809, which is what an inspector on a commercial or industrial job will look for on a termination. That listing applies to the lug installed as intended, meaning correct conductor size and the matching compression die.
6) What is the difference between a standard barrel lug and a long barrel lug?
A standard barrel takes a single crimp and is the usual choice for panel, switchgear, and motor control terminations. A long barrel gives you room for two crimps, which is what specs call for on high vibration or high pull-out applications. These Thomas & Betts Color Keyed lugs are the standard barrel type, so if your drawing calls out a two-crimp long barrel termination, this is not the part.
7) How many lugs do I get when I order one?
One lug per order, not a bag or box. Count your terminations, including neutrals and grounds, and order accordingly, plus spares for a miscrimp since a compression lug cannot be reused once it is crimped.
How fast can I get the Thomas & Betts 54111 delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the continental U.S. Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit, reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Thomas & Betts 54111 come with a warranty?
Absolutely. The Thomas & Betts 54111 is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Thomas & Betts 54111?
You can call, text, or email our expert support team for fast answers. We’re here to help with product selection, installation tips, and troubleshooting. Contact Us
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