Color Keyed One-Hole Cable Lug...
IN STOCK (leaves warehouse same day if ordered before 3pm ET)
$9.80

Color Keyed One-Hole Cable Lug 1/0 AWG Standard Barrel 35kV Pink Copper

(No reviews yet) Write a Review

Model: 54109

In Stock (leaves warehouse same day if ordered before 3pm ET)

$9.80
Adding to cart… The item has been added
Free Shipping on orders over $199
We price match and offer bulk discounts! Click Add to Quote. It's quick and easy.
✨
Earn points with this purchase! You can redeem points for giftcards, iPads, XBox's and more. View Rewards
Free Keying on all locks

Color Keyed One-Hole Cable Lug 1/0 AWG Standard Barrel 35kV Pink Copper

Professional high-voltage cable termination solution with color-coded identification

The Color Keyed One-Hole Cable Lug delivers reliable electrical connections for 1/0 AWG conductors in high-voltage applications up to 35kV. Constructed from durable copper with pink color coding for easy identification, this standard barrel lug provides secure termination for professional electrical installations requiring dependable performance and visual organization.

Professional Features & Benefits

  • 1/0 AWG Cable Capacity: Accommodates standard 1/0 AWG conductors for versatile installation compatibility
  • 35kV Voltage Rating: Handles high-voltage applications up to 35,000 volts for demanding electrical systems
  • Copper Construction: Provides excellent conductivity and corrosion resistance for long-term reliability
  • Pink Color Coding: Enables quick visual identification and phase organization in complex electrical panels
  • Standard Barrel Design: Offers proven termination method with secure mechanical and electrical connection
  • UL Listed: Meets UL E9809 standards ensuring safety and performance compliance
  • One-Hole Configuration: Simplifies mounting and connection to bus bars and equipment terminals

Technical Specifications

  • Brand Label: Color Keyed / Blackburn
  • Cable Size: 1/0 AWG
  • Country Of Origin: Mexico (MX)
  • Department: Electrical
  • Effective Date: 19750324
  • Idea Granular Category Code Igcc: 4532 >> Cable or wire lug
  • Insulation Material: None
  • Product Color: Pink
  • Product Material: Copper
  • Product Type: Standard Barrel
  • Standards: UL E9809
  • Sub Brand Label: Color Keyed
  • Voltage Rating: 35 kV

Professional Applications

  • High-voltage electrical distribution systems
  • Industrial power distribution panels
  • Commercial electrical installations
  • Utility substation connections
  • Phase identification in three-phase systems
  • Equipment grounding and bonding
  • Electrical maintenance and retrofit projects

Why Choose Color Keyed Quality?

Color Keyed cable lugs provide professional-grade reliability with UL E9809 listing for safety assurance. The copper construction ensures optimal conductivity and durability, while the color-coded design enhances installation efficiency and long-term maintenance. Trust Color Keyed for dependable electrical connections in demanding high-voltage applications.

Manufacturer Resources

Product Specs

Brand Label:
Color Keyed / Blackburn
Cable Size:
1/0 AWG
Country Of Origin:
Mexico (MX)
Department:
Electrical
Effective Date:
19750324
Idea Granular Category Code Igcc:
4532 >> Cable or wire lug
Product Color:
Pink
Product Material:
Copper
Product Type:
Standard Barrel
Standards:
UL E9809
Sub Brand Label:
Color Keyed
Voltage Rating:
35 kV

Color-Keyed 54109 – Frequently Asked Questions

1) Will a 1/0 AWG Color Keyed lug accept 2 AWG or 2/0 cable instead?
No. The barrel is sized for 1/0 AWG conductor only. A compression lug has to match the conductor size to crimp correctly, so 2 AWG or 2/0 needs the lug built for that size. Order by conductor first, then pick the bolt hole.
2) Can I use this pink lug on a 15kV or 25kV shielded cable termination?
Yes. The Color Keyed 1/0 AWG standard barrel lug carries a 35 kV rating, so it covers 600V, 15kV and 25kV class terminations as well as 35kV work.
3) Does the pink color on this lug mean anything, or is it just paint?
Pink is the color key for 1/0 AWG in the Color Keyed system. The die and the lug share the color, so a crew can confirm at a glance that the right conductor size and the right crimp die were used, and an inspector can verify the termination after the fact without measuring.
4) Is this lug insulated, or do I need to sleeve it after crimping?
It is bare copper with no insulation on the barrel. For anything above 600V, and in most panel work, you provide the insulation yourself, typically heat shrink or tape over the barrel and the connection point per your termination kit instructions.
5) Can I land this copper lug on an aluminum bus bar?
The lug itself is copper, intended for copper conductor. Copper to aluminum at the pad is a dissimilar metal joint, so that connection needs a bimetallic washer or an aluminum bodied connector rated for the combination rather than a straight copper lug. For a copper conductor to a copper or plated pad, this lug is the direct fit.
6) What is the difference between a standard barrel and a long barrel lug for 1/0 cable?
This is the standard barrel version, which takes the normal number of crimps for 1/0 and is what most panel and equipment terminations call for. A long barrel takes additional crimps for higher pullout strength and is specified where the connection sees mechanical stress or where a utility spec calls for it. If the drawing just says one-hole compression lug for 1/0, standard barrel is the one.
7) Is this the same part as a Blackburn 1/0 one-hole lug?
Yes, Color Keyed is the sub-brand and the lugs are labeled Color Keyed / Blackburn. If your spec or your existing panel uses Blackburn Color Keyed 1/0 one-hole lugs, these are the same line. The part numbers are 54152-TB, 54153-TB, 54109 and 54155-TB by bolt size.
8) Can I use this lug for grounding and bonding connections?
Yes. A one-hole copper compression lug is used for equipment grounding and bonding as well as phase terminations, as long as the conductor is 1/0 copper and the ground bar or pad takes the bolt size you order.
How fast can I get the Color-Keyed 54109 delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the continental U.S. Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit, reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Color-Keyed 54109 come with a warranty?
Absolutely. The Color-Keyed 54109 is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Color-Keyed 54109?
You can call, text, or email our expert support team for fast answers. We’re here to help with product selection, installation tips, and troubleshooting. Contact Us
Why buy the Color-Keyed 54109 from ZenSupply?
ZenSupply makes it easy to get the commercial door hardware you need—fast shipping, expert support, and rewards on every order. Our team is always ready to help you choose the right product for your project.