Color Keyed Aluminum Cable Lug...
IN STOCK (leaves warehouse same day if ordered before 3pm ET)
$13.87

Color Keyed Aluminum Cable Lug Long Barrel #2 AWG 35kV 3/8" Bolt Tin Plated

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Model: 60118-TB

In Stock (leaves warehouse same day if ordered before 3pm ET)

$13.87
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Color Keyed Aluminum Cable Lug Long Barrel #2 AWG 35kV 3/8" Bolt Tin Plated

Professional electrical connection solution for high-voltage applications

This Color Keyed aluminum cable lug delivers reliable electrical connections for #2 AWG wire in high-voltage applications up to 35kV. The long barrel design with blind end construction provides secure wire termination, while the tin plated finish ensures corrosion resistance and optimal conductivity. The 3/8 inch bolt size accommodates standard mounting hardware for versatile installation requirements.

Professional Features & Benefits

  • 35kV Voltage Rating: Engineered for high-voltage electrical systems with reliable insulation performance and safety margins.
  • #2 AWG Wire Compatibility: Precisely sized long barrel design ensures proper wire fit and secure mechanical connection.
  • Aluminum Construction: Lightweight yet durable material provides excellent conductivity while reducing installation weight.
  • Tin Plated Finish: Corrosion-resistant coating enhances connection reliability and extends service life in demanding environments.
  • 3/8 Inch Bolt Size: Standard mounting dimension ensures compatibility with common hardware and connection points.
  • UL E9809 Listed: Meets rigorous safety and performance standards for professional electrical installations.
  • Color Keyed Design: Pink color coding enables quick phase identification and reduces installation errors.

Technical Specifications

  • Brand Label: Color Keyed / Blackburn
  • Cable Size: 2 AWG
  • Country Of Origin: Mexico (MX)
  • Department: Electrical
  • Effective Date: 19750324
  • Idea Granular Category Code Igcc: 4532 >> Cable or wire lug
  • Insulation Material: None
  • Product Color: Pink
  • Product Material: Aluminum
  • Product Type: Long Barrel
  • Standards: UL E9809
  • Stud Size: 3/8 in
  • Sub Brand Label: Color Keyed
  • Voltage Rating: 35 kV

Professional Applications

  • High-voltage electrical distribution systems
  • Industrial power transmission connections
  • Utility substation terminations
  • Commercial electrical panel connections
  • Power generation facility wiring
  • Electrical contractor installations
  • Maintenance and repair applications

Why Choose Color Keyed Quality?

Color Keyed cable lugs provide dependable electrical connections backed by UL E9809 listing and proven aluminum construction. The tin plated finish and long barrel design ensure lasting performance in demanding electrical environments, while the color coding system enhances installation accuracy and system identification.

Manufacturer Resources

Product Specs

Brand Label:
Color Keyed / Blackburn
Cable Size:
2 AWG
Department:
Electrical
Effective Date:
19750324
Idea Granular Category Code Igcc:
4532 >> Cable or wire lug
Product Color:
Pink
Product Material:
Aluminum
Product Type:
Long Barrel
Standards:
UL E9809
Stud Size:
3/8 in
Sub Brand Label:
Color Keyed
Voltage Rating:
35 kV

Color-Keyed 60118-TB – Frequently Asked Questions

1) Will the Color Keyed 60118-TB lug take #2 AWG aluminum cable?
The 60118-TB is sized for #2 AWG cable. It is a one-hole long barrel lug with a blind end, so the conductor bottoms out in the barrel and gets compressed in place. Because it is a color keyed compression lug, the barrel is matched to that one conductor size, not a range, so it should not be used on #1 or #4 cable.
2) What bolt or stud size does this cable lug bolt to?
The pad takes a 3/8 inch bolt or stud. One hole only, so it lands on a single 3/8 inch stud on a bus bar, breaker pad, or ground bar. If your pad is drilled two-hole on NEMA centers, this is the wrong lug.
3) Can I use an aluminum lug on a copper conductor?
No. The 60118-TB barrel is aluminum and color keyed for aluminum #2 AWG conductor. Put copper in it and you have the wrong barrel geometry plus a dissimilar-metal joint. For copper cable use a copper compression lug rated for the conductor size. The tin plating on this lug is there to protect the aluminum-to-pad connection, not to make it a copper connector.
4) Is this lug rated for medium voltage cable terminations up to 35kV?
Yes, the voltage rating is 35 kV, which covers 15kV, 25kV, and 35kV class distribution and substation work. Note there is no insulation on the connector itself, so the joint has to be insulated in the field with tape, a shrink boot, or a termination kit as your spec requires.
5) What does the pink color on this Blackburn Color Keyed lug mean?
Pink is the color key for this connector's die and conductor size, #2 AWG. The system lets the installer and the inspector confirm at a glance that the right barrel was used and that it was crimped with the matching die, which is why color keyed connectors get specified on utility and substation work. It is a die/size code, not a phase color.
6) Why choose a long barrel lug instead of a standard barrel one?
A long barrel gives you more crimp length, which means more than one crimp along the barrel and a higher pull-out strength on the conductor. That is why it is the usual choice on medium voltage and substation terminations where the cable may see vibration or mechanical load. A short barrel lug is faster to crimp and fits tighter spaces, but gives up that extra contact length. This one is also a blind end, so the barrel is closed and the strands cannot push through past the pad.
7) Do I need a special crimp tool for the 60118-TB lug?
Yes, it is a compression connector, not a mechanical set-screw lug, so it needs a hydraulic or battery crimp tool with the die that matches the pink color code for #2 AWG. There is no bolt or screw to tighten on the conductor end. The only hardware you supply on the pad side is the 3/8 inch bolt, nut, and washers.
8) Will the tin plating hold up in an outdoor or corrosive substation environment?
The tin plating over the aluminum barrel and pad is there for exactly that, corrosion resistance and a stable contact surface at the bolted joint. It is the standard finish for aluminum lugs landing on copper or plated bus. Keep in mind the connector ships with no insulation, so outdoor terminations still need their own weather sealing and insulating system.
How fast can I get the Color-Keyed 60118-TB delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the continental U.S. Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit, reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Color-Keyed 60118-TB come with a warranty?
Absolutely. The Color-Keyed 60118-TB is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Color-Keyed 60118-TB?
You can call, text, or email our expert support team for fast answers. We’re here to help with product selection, installation tips, and troubleshooting. Contact Us
Why buy the Color-Keyed 60118-TB from ZenSupply?
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