Eaton Crouse-Hinds 1-1/4" or 1-1/2" Form 5 Integral Gasket Cover, Sheet Steel

Eaton Crouse-Hinds Form 5 Integral Gasket Cover, Sheet Steel, 1-1/4" or 1-1/2"

NEMA 4 Rated Weather Protection for Condulet Systems

The Eaton Crouse-Hinds Form 5 Integral Gasket Cover is a professional-grade replacement cover engineered for reliable weather protection in condulet electrical systems. This sheet steel cover delivers NEMA 4 rated protection with integrated gasket sealing for commercial and industrial electrical installations requiring superior moisture and dust resistance.

Key Features & Benefits

Weather Protection Excellence

• NEMA 4 Rating - Provides reliable protection against windblown dust, rain, sleet, and snow for outdoor installations
• Integral Gasket Design - Built-in sealing eliminates the need for separate gasket components and ensures consistent weatherproof performance
• Sheet Steel Construction - Delivers durability and impact resistance for demanding industrial environments
• Precision Manufacturing - Engineered to exact specifications for proper fit and reliable sealing with condulet bodies

Installation & Maintenance Advantages

• Universal Compatibility - Fits both 1-1/4" and 1-1/2" trade size condulet bodies for versatile application
• Easy Replacement - Streamlined cover replacement process minimizes system downtime during maintenance
• Secure Fastening - Designed for reliable attachment to condulet bodies with proper torque specifications
• Long Service Life - Quality materials and construction reduce replacement frequency and maintenance costs

Technical Specifications

This Form 5 integral gasket cover accommodates 1-1/4" or 1-1/2" trade size condulet installations with sheet steel construction providing excellent durability. The cover measures 7.25" in length, 2.63" in width, and 0.5" in height, weighing 0.62 pounds for easy handling during installation. NEMA 4 rating ensures reliable protection in ordinary/non-hazardous locations, with NEC/CEC compliance for code-approved installations in commercial and industrial electrical systems.

Installation Process

1. Ensure power is disconnected and condulet system is de-energized before beginning work
2. Remove existing cover by loosening fastening screws in counterclockwise direction
3. Clean condulet body sealing surface to remove debris, old gasket material, or corrosion
4. Position new Form 5 cover with integral gasket aligned properly on condulet body
5. Install and hand-tighten fastening screws, then torque to manufacturer specifications
6. Verify gasket compression is uniform around entire perimeter for proper weather sealing

Applications

Perfect for:

• Industrial Facilities - Manufacturing plants, processing facilities, and heavy industrial installations
• Commercial Buildings - Office complexes, retail centers, hospitals, and educational facilities
• Outdoor Electrical Systems - Parking lot lighting, building perimeter wiring, and exterior equipment connections
• Municipal Infrastructure - Government buildings, public utilities, and transportation facilities
• Agricultural Applications - Barn wiring, irrigation control systems, and livestock facility electrical
• Marine Environments - Coastal installations requiring enhanced corrosion and weather resistance
• Maintenance Operations - Replacement covers for existing condulet systems requiring weather protection upgrades
• Equipment Connections - Motor control centers, switchgear, and distribution panel connections

Condulet System Benefits

Condulet systems with proper Form 5 covers provide superior access for wire pulling and maintenance compared to standard conduit fittings. The removable cover design allows for easy conductor installation, system modifications, and troubleshooting without disrupting the entire conduit run. This accessibility reduces installation time and long-term maintenance costs while maintaining code-compliant weather protection.

Why Choose Integral Gasket Design?

The integral gasket construction eliminates the risk of gasket displacement or loss during installation and maintenance operations. This design ensures consistent NEMA 4 protection throughout the service life of the installation, reducing the likelihood of moisture intrusion that can cause equipment failure, conductor corrosion, and safety hazards. Trusted by electrical professionals for over 100 years, Eaton Crouse-Hinds covers deliver the reliability and performance required for critical electrical infrastructure.