Hager 780-041HD Concealed Leaf...
IN STOCK (leaves warehouse same day if ordered before 3pm ET)
$478.37
$298.70
Hager Hager 780-041HD Concealed Leaf Continuous Geared Hinge, Heavy Duty, 1-3/4" Door Swing Clear Action HAG-780-041HD

Hager 780-041HD Concealed Leaf Continuous Geared Hinge Heavy Duty with Swing Clear Action for 1-3/4" Doors

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Model: HAG-780-041HD-83-CLR
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In Stock (leaves warehouse same day if ordered before 3pm ET)

$478.37
$298.70
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Hager 780-041HD Concealed Leaf Continuous Geared Hinge Heavy Duty with Swing Clear Action for 1-3/4" Doors

Professional Heavy-Duty Continuous Hinge Solution

The Hager 780-041HD concealed leaf continuous geared hinge delivers heavy-duty performance for high-frequency doors and heavy, medium-frequency doors up to 1-3/4" (44 mm) thick. Constructed from aluminum 6063-T6 material with swing-clear action that provides 5/16" (8 mm) hinge side clearance for ADA compliance. Available in multiple lengths including 79", 83", 85", 95", and 119" to accommodate various door applications. Fire rated up to 3-hour metal and 90-minute wood composite construction with studs.

Professional Features & Benefits

  • Heavy-Duty Construction: Aluminum 6063-T6 material engineered for high-frequency doors and heavy, medium-frequency door applications with exceptional durability.
  • Swing Clear Action: Provides 5/16" (8 mm) hinge side clearance for ADA compliant installations in classroom and patient room applications.
  • Door Thickness Compatibility: Designed specifically for 1-3/4" (44 mm) thick doors with concealed leaf design for clean appearance.
  • Multiple Length Options: Available in 79", 83", 85", 95", and 119" lengths to accommodate various door heights and applications.
  • Fire Rating Compliance: Rated for up to 3-hour metal doors and 90-minute wood composite doors with studs for code compliance.
  • Reinforcement Requirements: No frame reinforcement required for doors up to 200 lbs, with 16-gauge channel recommended for heavier applications.
  • Door Edge Protection: Integrated door edge protection lip prevents damage and extends door life in high-traffic applications.
  • Lifetime Warranty: All Roton products include lifetime warranty coverage for long-term reliability and protection.
  • Standard duty for medium frequency doors. Heavy duty for high frequency doors or heavy, medium frequency doors. All for doors 1-3/4” (44 mm) thick;

Technical Specifications

  • Applications: Lead lined model for hospital x-ray room doors with double row of fasteners to straddle lead (specify "LL");
  • Clearance: 5/16" (8 mm) hinge side.
  • Commercial/Residential: Commercial
  • Door Reinforcement: None required to 200 lbs. Heavier weight use 16-gauge channel.
  • Fasteners: Standard: Dril-Kwik® – #12-24 X11/16" Flat Head Screws ;
  • Features: Standard duty for medium frequency doors. Heavy duty for high frequency doors or heavy, medium frequency doors. All for doors 1-3/4” (44 mm) thick ;
  • Finishes: CLR, DBZ, BLK;
  • Fire Rating: Up to 3-hour metal and 90 minute wood composite (with studs);
  • Length: 7 9", 83", 85", 95", 119"
  • Material: Aluminum 6063-T6
  • Notes: EPD: Roton Continuous Hinges Environmental Product Declaration
  • Subcategory: Continuous Geared Hinges
  • Warranty: Wll Roton products have a lifetime warranty. When ordering electric Roton, the electric portion of the hinge has a one-year warranty ;

Installation & Operation

  1. Review manufacturer specifications and verify door preparation requirements including door thickness of 1-3/4" and frame compatibility for concealed leaf installation.
  2. Use manufacturer-provided templates to mark mounting hole locations accurately on door and frame surfaces, ensuring proper alignment with frame leaf alignment rib.
  3. Prepare door and frame by drilling required holes for standard Dril-Kwik #12-24 X 11/16" flat head screws or specified fastener options.
  4. Install hinge with 3/32" (2 mm) inset positioning for proper hinge and door location, securing with appropriate torque specifications.
  5. Adjust operational components for proper swing-clear action, verifying 5/16" hinge side clearance and smooth operation throughout 90-degree opening range.
  6. Test device operation to verify proper function and ADA compliance. Note that when opened 90 degrees, door projects 13/16" past standard 5/8" stop of jamb. Refer to manufacturer documentation for complete installation details.

Professional Applications

  • Healthcare Facilities and Patient Rooms
  • Educational Institution Classrooms
  • Commercial Office Buildings
  • High-Traffic Commercial Entrances
  • Fire-Rated Door Applications
  • ADA Compliant Installations
  • Hospital X-Ray Room Doors (Lead Lined Option Available)

Why Choose Hager Quality?

Hager 780-041HD continuous geared hinges deliver professional-grade reliability with aluminum 6063-T6 construction rated for heavy-duty applications and high-frequency use. All Roton products include lifetime warranty coverage for added confidence and long-term protection. Engineered to meet ANSI/BHMA A156.26 C standards and fire rating requirements up to 3-hour metal applications, ensuring dependable performance in demanding commercial environments where code compliance and durability are essential.

Hager's Roton® continuous geared hinge distributes door weight along the full hinge length, minimizing lateral wear in high-traffic applications.

Product Specs

Subcategory:
Continuous Geared Hinges
Warranty:
All Roton products have a lifetime. When ordering electric Roton, the electric portion of the hinge has a one Year.
Product Group:
Door Hinges and Pivots
Product Subgroup:
Continuous Hinges
Product Type:
Concealed Hinge
Commercial/Residential:
Commercial
Product Model:
780-041HD
Product Category:
Door Hinges and Pivots
Product Substrate:
Aluminum
Department:
Door Hardware

Hager HAG-780-041HD-83-CLR – Frequently Asked Questions

1) How much clearance does the swing clear action actually give me on the hinge side of the opening?
5/16 inch (8 mm) of hinge side clearance. That is the point of the swing clear geometry: the door swings back clear of the opening so the full width stays usable, which is why it gets specified on patient room and classroom doors where wheelchair or gurney clearance is being counted.
2) Do I need to reinforce the frame before installing a Hager Roton 780 continuous hinge?
Not for doors up to 200 lbs. Above that, back the jamb with 16-gauge channel. Because a continuous geared hinge carries the load along the full height of the door rather than at three or four butt locations, the point loading a hollow metal frame normally sees is spread out, which is what lets it go in unreinforced at typical door weights.
3) Is the 780-041HD hinge fire rated, and for how long?
Rated up to 3 hours on metal doors and 90 minutes on wood composite doors with studs. It is also built to ANSI/BHMA A156.26 C.
4) What lengths does the Hager 780-041HD come in, and how do I pick one for my door height?
Five lengths: 79, 83, 85, 95 and 119 inches. Continuous hinges run nearly the full door height, so match the length to the leaf, not the frame opening. A standard 7-foot door takes the 83 inch, and 95 and 119 inch cover tall openings. Every length is offered in all three finishes.
5) What finishes are available on this Roton concealed leaf hinge?
Three: clear aluminum (CLR), dark bronze (DBZ) and black (BLK). The base metal is aluminum 6063-T6 in all cases, so the finish choice is cosmetic matching to the frame, not a durability decision.
6) Standard duty or heavy duty Roton hinge for a high-traffic door?
Go heavy duty, which is what the 780-041HD is. Hager splits the line by frequency: standard duty covers medium frequency openings, heavy duty covers high frequency openings and heavy doors on medium frequency openings. Both are for 1-3/4 inch doors, so duty rating is the deciding variable, not thickness.
7) How far does the door stick out past the jamb stop when it's open on a swing clear continuous hinge?
At 90 degrees the door projects 13/16 inch past a standard 5/8 inch jamb stop. Worth checking if there's a wall return, an adjacent door, or wall-mounted equipment near the hinge side, because that projection is what buys you the clear opening.
8) What screws come with the Hager 780 hinge, and do I need to tap the frame?
Standard fasteners are Dril-Kwik #12-24 x 11/16 inch flat head screws. Dril-Kwik points drill and thread as they drive, so you're drilling to the template rather than tapping the metal separately. The hinge sets with a 3/32 inch (2 mm) inset for correct door and hinge location.
9) I need a continuous hinge for a hospital x-ray room door with lead lining. Can this be ordered that way?
Yes. A lead lined version of the 780 is available with a double row of fasteners so they straddle the lead core. Specify LL when you order.
10) Does a concealed leaf continuous hinge protect the door edge, or do I still need an edge guard?
The 780-041HD has a door edge protection lip built in, which shields the hinge edge of the leaf in high-traffic openings. The concealed leaf design also means the hinge body is hidden when the door is closed rather than showing a full-height face plate.
11) Can I get electrified power transfer through a Roton continuous hinge?
Yes, Roton hinges are offered with an electric modification for transferring power through the hinge to electrified locks or exit devices. Hager publishes separate documentation for the concealed electric hinge modification and its installation instructions, and the electric portion is ordered as a modification to the hinge rather than added in the field.
12) Is this hinge suitable for residential doors?
It is a commercial product. The 780-041HD is a heavy duty geared aluminum hinge intended for high-frequency commercial openings such as healthcare, schools and office buildings, and the lengths offered (79 to 119 inches) reflect commercial door heights rather than residential ones.
How fast can I get the Hager HAG-780-041HD-83-CLR delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the continental U.S. Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit, reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Hager HAG-780-041HD-83-CLR come with a warranty?
Absolutely. The Hager HAG-780-041HD-83-CLR is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Hager HAG-780-041HD-83-CLR?
You can call, text, or email our expert support team for fast answers. We’re here to help with product selection, installation tips, and troubleshooting. Contact Us
Why buy the Hager HAG-780-041HD-83-CLR from ZenSupply?
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