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Panduit Pan-Lug™ Aluminum Compression Splice, 35kV Rated
The Panduit Pan-Lug™ Aluminum Compression Splice is a high conductivity, thick-wall aluminum splice built for 4/0 AWG aluminum conductors. Tin-plated to inhibit corrosion and factory pre-filled with joint compound sealed by an easy pull-out end plug, this splice is UL Listed and CSA Certified to 35kV and temperature rated to 90°C when crimped with Panduit or specified competitor crimping tools and dies.
Key Features
- Conductor Size: Sized for 4/0 AWG aluminum conductors.
- Durable Construction: High conductivity, thick-wall aluminum body for reliable, long-lasting splice connections.
- Finish: Tin-plated to inhibit corrosion at the connection point.
- Sealed Joint Compound: Factory pre-filled joint compound sealed with an easy pull-out end plug to inhibit corrosion during storage and installation.
- Die Index Marking: Panduit and specified competitor die index numbers (T&B Die Index 66, Burndy Die Index 298) marked on the barrel for proper crimp die selection.
- Internal Solid Stop: Prevents over-insertion of the conductor for a consistent, repeatable crimp.
- Voltage & Temperature Rating: UL Listed and CSA Certified to 35kV and temperature rated to 90°C when crimped with Panduit or specified competitor tools and dies.
- Wire Strip Length: 1-5/16 in. (33.3 mm) strip length for proper conductor preparation.
Certifications & Compliance
- UL Listed and CSA Certified to 35 kV
- Temperature Rated to 90°C (UL and CSA)
- RoHS Compliant
Technical Specifications
- REACH Status: N
- CSA Temperature Rating (°C): 90
- California Pro65 Cancer: N
- Maximum Voltage (kV): 35
- Overall Length (mm): 69.1
- Overall Length (In.): 2.72
- UL Temperature Rating (°C): 90
- Country of Origin: India
- Color Code: White
- Mercury Content Indicator: N
- Std Ctn Qty: 120
- Std. Pkg. Qty.: 30
- Min Order Qty: 1.0000
- T & B Die Index Number: 66
- Burndy Die Index Number: 298
- Hazardous Material Flag: N
Typical Applications
- Aluminum Conductor Splicing in Power Distribution
- Commercial and Industrial Electrical Installations
- Utility and Switchgear Connections
- Medium-Voltage Circuit Terminations
- Renovation and New Construction Electrical Work
Why Panduit?
Panduit's Pan-Lug™ Aluminum Compression Splice combines high conductivity thick-wall aluminum construction, tin-plated corrosion resistance, and a sealed, pre-filled joint compound design to deliver a dependable, code-compliant connection. Backed by UL Listing and CSA Certification to 35kV with a 90°C temperature rating, it is built for reliable performance in professional electrical work.
Manufacturer Resources
Product Specs
- Standard Package Volume Ft3:
- 0.0191
- Standard Package Weight Pounds:
- 3.9600
- Aluminum Conductor Size:
- 4/0 AWG
- REACH Status:
- N
- Std. Pkg. UOM:
- Piece
- Base Material:
- Aluminum
- Std Carton Length In:
- 15.25
- CSA Temperature Rating (°C):
- 90
- California Pro65 Cancer:
- N
- Std Carton Height In:
- 4.25
- Std Package Length In:
- 7.25
- Maximum Voltage (kV):
- 35
- Finish/Coating:
- Tin-Plated
- Overall Length (mm):
- 69.1
- UL Temperature Rating (°C):
- 90
- Standard Carton Volume Ft3:
- 0.0763
- Color Code:
- White
- Mercury Content Indicator:
- N
- Std Package Length MM:
- 184.15
- Std Carton Width In:
- 11.5
- Sub Brand:
- Pan-Lug™
- Std Ctn Qty:
- 120
- Wire Strip Length (In.):
- 1-5/16
- Product Type:
- Compression Splice
- GTIN Carton:
- 50613056858164
- Std Carton Height MM:
- 107.95
- Std Package Width MM:
- 136.652
- Pallet Quantity:
- 0
- Std Package Height In:
- 3.38
- Standard Carton Weight Pounds:
- 15.8400
- Std Package Height MM:
- 85.852
- Min Order Qty:
- 1.0000
- RoHS Compliant:
- Compliant
- GTIN Package:
- 00613056858169
- Min. Order UOM:
- Piece
- Std. Pkg. Qty.:
- 30
- T & B Die Index Number:
- 66
- Overall Length (In.):
- 2.72
- Std Carton Length MM:
- 387.35
- Std Carton Width MM:
- 292.1
- UOM EA PK:
- PK
- Burndy Die Index Number:
- 298
- Pallet Volume:
- 0.000000
- Std Package Width In:
- 5.38
- Hazardous Material Flag:
- N
- Any Reason Not to Sell:
- N
- Insulation Material:
- Non-Insulated
- Wire Strip Length Mm:
- 33.3
- Department:
- Electrical
- Product Group:
- Wire Connectors & Terminals
- Product Subgroup:
- Wire Connectors
Panduit SA4/0-30 – Frequently Asked Questions
1) Can the Panduit SA4/0-30 splice be used on copper conductors, or is it aluminum only?
The Pan-Lug SA4/0-30 is an aluminum-body splice sized for 4/0 AWG aluminum conductors, and it is not a dual-rated AL9CU connector. For a copper-to-aluminum dual-rated splice, NSi's ASC-T series aluminum compression splice is AL9CU rated. For straight copper work, NSi offers tinned copper compression splices in both a long barrel (C series) and a short barrel (SC series).
2) What crimp dies do I use on the Panduit SA4/0-30 compression splice?
Die index numbers are marked right on the barrel so you don't have to chase a chart: T&B die index 66 and Burndy die index 298, along with the Panduit die index. The 35kV and 90 degree C ratings only hold if it is crimped with Panduit or the specified competitor tools and dies.
3) How much insulation do I strip back for a 4/0 aluminum compression splice?
Strip 1-5/16 in. (33.3 mm) of conductor for each end. There is an internal solid stop in the middle of the barrel, so the conductor bottoms out at the correct depth and both crimps land consistently. Overall barrel length is 2.72 in. (69.1 mm).
4) Is the Panduit Pan-Lug SA4/0-30 splice rated for medium voltage feeders?
Yes, it is UL Listed and CSA Certified to 35kV, with a 90 degree C temperature rating under both UL and CSA. That covers medium-voltage distribution, switchgear and utility splices on 4/0 aluminum. The ratings are tied to crimping with Panduit or the specified competitor dies.
5) Do I need to add oxide inhibitor compound when splicing aluminum with this Panduit connector?
No separate compound is needed. The Pan-Lug aluminum splice ships factory pre-filled with joint compound, sealed by a pull-out end plug that you remove at install. That keeps the barrel clean in storage and inhibits corrosion at the connection. The body is also tin-plated for corrosion resistance.
6) What is the closest alternative to the Panduit SA4/0-30 aluminum compression splice from another brand?
The nearest peer by construction is the NSi Industries ASC-T series dual-rated aluminum compression splice, an aluminum-body compression splice marked AL9CU, meaning it is rated for both aluminum and copper conductors. The Panduit SA4/0-30 is an aluminum-base splice sized for 4/0 AWG aluminum conductors, tin-plated, and rated to 35 kV maximum voltage with a 90 C UL and CSA temperature rating. If the job calls for a splice that can take a copper conductor on one end, the dual-rated NSi ASC-T design is the one to look at; if the splice must carry a medium-voltage rating, stay with the 35 kV Panduit.
7) Can I use a copper compression splice instead of the Panduit SA4/0-30?
Only if the conductors being joined are copper. The Panduit SA4/0-30 is an aluminum-body splice sized for 4/0 AWG aluminum conductors and comes factory pre-filled with joint compound for that purpose. For copper runs, the copper-bodied options are the NSi Industries C series long barrel tinned copper compression splice and the NSi SC series short barrel tinned copper compression splice. Neither is a substitute on an aluminum conductor, and neither should be assumed to carry the 35 kV rating the Panduit splice holds under UL and CSA.
8) Is this compression splice insulated, or do I have to tape and insulate the joint?
It is a non-insulated splice, so the finished joint has to be insulated in the field with tape, heat shrink or a cold shrink kit appropriate to the circuit voltage. The barrel carries a white color code marking for size identification.
9) What is the difference between a long barrel and a short barrel copper splice, and how does that compare to the Panduit aluminum splice?
Among the copper options, the NSi C series is a long barrel tinned copper splice and the NSi SC series is a short barrel tinned copper splice; the long barrel accepts more crimps per side over a greater barrel length, while the short barrel occupies less space in a crowded box. The Panduit SA4/0-30 is a thick-wall aluminum splice measuring 2.72 in. (69.1 mm) overall with a 1-5/16 in. strip length and an internal solid stop that prevents over-insertion, so conductor depth is fixed rather than judged by eye.
10) If I already own Thomas and Betts or Burndy crimp tooling, do I need to switch brands of splice?
No. The Panduit SA4/0-30 barrel is marked with competitor die index numbers, T and B die index 66 and Burndy die index 298, so an existing T and B or Burndy crimper with the matching die produces the rated crimp and preserves the 35 kV, 90 C UL and CSA rating. That marking is the practical reason to keep the Panduit part rather than cross to the NSi ASC-T aluminum splice or the NSi C and SC copper splices purely on tooling grounds.
11) How are Panduit SA4/0-30 splices packaged for a large job?
Standard package is 30 pieces, and a standard carton holds 120. Minimum order is 1 piece, so you can pick up a single splice for a repair or order cartons for a feeder pull.
12) Does the Panduit aluminum compression splice meet RoHS for a government or institutional spec?
It is RoHS compliant, carries no mercury content, and is not flagged as hazardous material for shipping. Country of origin is India, which is the detail most public-agency submittals ask for alongside the UL and CSA listings.
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Does the Panduit SA4/0-30 come with a warranty?
Absolutely. The Panduit SA4/0-30 is backed by a manufacturer’s warranty.
For full warranty terms, check the product documentation or Contact Us.
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