Burndy HYLUG Aluminum Compression Lug 2/0 AWG Single Hole Tin Plated 35kV

Burndy HYLUG Aluminum Compression Lug 2/0 AWG Single Hole Tin Plated 35kV

Professional Dual-Rated Electrical Terminal for Heavy Duty Applications

The Burndy HYLUG Aluminum Compression Lug delivers superior electrical connection performance for heavy duty applications up to 35kV. This 2/0 AWG dual-rated compression terminal provides exceptional conductivity and reliability designed for professional electricians, electrical contractors, and utility professionals, offering the proven performance and innovation that professionals expect from America's premier electrical connection manufacturer.

Professional Features & Benefits

Electrical Performance Excellence

• Dual-Rated Design for 2/0 AWG Conductors - Compatible with both aluminum and copper conductors providing maximum installation flexibility and electrical performance reliability
• 35kV High Voltage Rating - Engineered for heavy duty electrical applications with superior voltage handling capability and electrical safety compliance
• High Conductivity Wrought Aluminum Construction - Manufactured from premium aluminum material with heavy duty wall thickness for maximum conductivity and low resistance performance
• 90°C Temperature Rating - UL486B compliant temperature performance ensuring reliable operation in demanding electrical environments

Professional Installation Features

• Factory Prefilled PENETROX Oxide Inhibitor - Contains homogeneously suspended metallic particles to penetrate wire oxides and establish superior electrical continuity
• Internally Bevelled Barrel Design - Chamfered barrel construction provides easy cable insertion and professional installation efficiency
• Color-Coded End Caps - Olive color coding prevents contamination and identifies proper die selection for reliable compression connections

Corrosion Protection Technology

• Electro-Tin Plated Finish - Durable tin plating provides long-lasting corrosion resistance and enhanced electrical conductivity performance
• Airtight Connection Formation - PENETROX compound creates airtight connections preventing oxidation and ensuring long-term electrical reliability

Technical Specifications

Conductor Size: 2/0 AWG aluminum and copper stranded, Voltage Rating: 600V-35kV, Temperature Rating: 90°C (194°F), Material: High conductivity wrought aluminum, Plating: Electro-tin plated, Physical Configuration: Single hole straight tongue, Stud Size: 3/8 inch, Bolt Hole Size: 0.39 inch, Overall Length: 2.79 inches, Outside Diameter: 0.67 inches, Die Index: 297, Color Code: Olive, Standards Compliance: UL468A-468B, UL Listed: Yes, Type: YA-A Dual Rated, Trade Name: HYLUG™, Strip Length: 1-3/8 inches, Barrel Style: Chamfered standard barrel

Installation & Usage

1. Strip conductor to specified 1-3/8 inch length ensuring clean cut without nicking strands
2. Remove color-coded end cap and insert conductor fully into chamfered barrel opening
3. Apply PENETROX oxide inhibitor if additional compound is needed for optimal connection
4. Position compression tool with proper U26ART die set according to die index 297 specifications
5. Make two compression crimps as marked on terminal barrel for homogeneous connection formation
6. Verify proper compression depth and conductor insertion before final installation
7. Connect terminal tongue to equipment using appropriate 3/8 inch hardware with specified torque values

Professional Applications

Ideal for:

• High Voltage Power Distribution - Utility substations, switchgear connections, and transmission line terminations requiring 35kV capability
• Industrial Electrical Systems - Heavy duty motor terminations, transformer connections, and industrial power distribution panels
• Commercial Building Electrical - Main service entrances, electrical panel connections, and commercial power distribution systems
• Utility Infrastructure - Power grid connections, electrical utility equipment terminations, and substation applications
• Electrical Contractor Applications - Professional electrical installations requiring dual-rated aluminum and copper compatibility
• Equipment Grounding Systems - Electrical safety grounding connections and equipment bonding applications
• Renewable Energy Systems - Solar panel connections, wind turbine electrical systems, and renewable energy infrastructure
• Data Center Power Systems - Critical power distribution, UPS connections, and backup power system terminations

PENETROX Technology Advantage

Burndy's factory-applied PENETROX oxide inhibiting compound contains homogeneously suspended metallic particles that penetrate conductor oxides to establish superior electrical continuity. This advanced compound forms an airtight connection that prevents future oxidation while maintaining low resistance electrical performance throughout the terminal's service life, ensuring reliable connections for both aluminum and copper conductors.

Why Choose Burndy Quality?

With decades of electrical connection innovation and manufacturing excellence, Burndy delivers the professional quality and electrical performance reliability that electricians, electrical contractors, and utility professionals demand. Every HYLUG terminal meets rigorous UL safety standards and electrical performance requirements, backed by comprehensive testing and quality assurance processes that ensure consistent, dependable electrical connections for critical power distribution applications.