Burndy HYLUG Aluminum Compression Lug 4/0 AWG Single Hole Tin Plated 35kV

Burndy HYLUG Aluminum Compression Lug 4/0 AWG Single Hole Tin Plated 35kV

Professional Heavy-Duty Electrical Terminal for High Voltage Applications

The Burndy HYLUG YA-A Aluminum Compression Lug delivers superior electrical connection performance for high voltage power distribution and utility applications. This 4/0 AWG dual-rated compression terminal provides exceptional conductivity and reliability designed for professional electricians, electrical contractors, and utility professionals, offering the proven performance and innovation that professionals expect from America's premier electrical connection manufacturer with 35kV rating capability.

Professional Features & Benefits

High Voltage Electrical Performance

• 35kV Rating with 600V Minimum - Engineered for heavy-duty high voltage applications with exceptional electrical performance and safety margins for utility and industrial power distribution systems
• 4/0 AWG Dual Conductor Compatibility - Designed for use on both aluminum and copper conductors from #12 solid through 2000 KCMIL, providing versatile connection solutions for diverse electrical installations
• High Conductivity Wrought Aluminum Construction - Manufactured from premium wrought aluminum with heavy duty wall thickness for maximum conductivity, low resistance, and superior ductility for excellent electrical and crimp forming properties
• Electro-Tin Plated Finish - Provides durable long-lasting corrosion resistance and enhanced electrical conductivity for reliable long-term performance in demanding electrical environments

Professional Installation Features

• PENETROX Oxide Inhibitor Pre-filled - Factory prefilled with oxide inhibiting compound containing homogeneously suspended metallic particles to penetrate wire oxides and establish superior electrical continuity
• Color-Coded Identification System - White color code with clear wire size, die index 298, and crimp location markings for easy identification and proper tooling recommendations
• Chamfered Barrel Design - Internally bevelled barrel provides easy cable insertion and optimal compression forming for homogeneous electrical connections

Technical Specifications

Conductor Size: 4/0 AWG aluminum and copper stranded, Voltage Rating: 35kV maximum/600V minimum, Material: Wrought aluminum construction, Plating: Electro-tin plated finish, Holes: Single hole configuration, Stud Size: 3/8 inch, Bolt Hole Size: 0.39 inch, Overall Length: 3.26 inches, Outside Diameter: 0.85 inch, Temperature Rating: 194°F (90°C), Die Index: 298, Tongue Type: Standard straight, Barrel Style: Chamfered, Standards: UL468A-468B compliant, UL Listed: Yes, Color Code: White, Strip Length: 1-5/8 inches, Trade Name: HYLUG™, Type: YA-A

Installation & Usage

1. Strip conductor to 1-5/8 inch length ensuring clean, square cut without nicking strands
2. Remove color-coded end cap and insert conductor fully into chamfered barrel opening
3. Position compression lug in appropriate die set (U28ART die recommended) with proper crimping tool
4. Apply compression using specified tooling with 2 crimps as marked on connector body
5. Verify proper compression by checking conductor retention and visual inspection of crimp formation
6. Install terminal to equipment using 3/8 inch stud with appropriate torque specifications for secure electrical connection

Professional Applications

Ideal for:

• High Voltage Power Distribution - Utility substations, transmission lines, and high voltage switchgear connections requiring 35kV rating capability
• Industrial Electrical Systems - Heavy industrial motor terminations, transformer connections, and high current distribution panels
• Commercial Power Infrastructure - Large commercial building electrical services, main distribution panels, and feeder terminations
• Utility Applications - Power company distribution systems, overhead line connections, and underground cable terminations
• Electrical Contractor Projects - Professional electrical installations requiring dual-rated aluminum and copper conductor compatibility
• Motor Control Centers - Industrial motor starter connections, variable frequency drive terminations, and control panel wiring
• Transformer Connections - Primary and secondary winding terminations for distribution and power transformers
• Grounding Systems - Equipment grounding connections and electrical safety system terminations requiring high current capacity

Aluminum Construction Advantage

Burndy's choice of high conductivity wrought aluminum with heavy duty wall thickness provides optimal electrical performance while reducing weight compared to copper alternatives. The electro-tin plating enhances corrosion resistance and electrical conductivity, while the PENETROX oxide inhibitor ensures long-term connection reliability by preventing oxidation and maintaining low resistance connections in both aluminum and copper conductor applications.

Why Choose Burndy Quality?

With decades of electrical connection innovation and manufacturing excellence, Burndy delivers the professional quality and electrical performance reliability that electricians, electrical contractors, and utility professionals demand. Every HYLUG compression lug meets rigorous UL468A-468B standards and undergoes comprehensive testing to ensure electrical safety compliance and dependable performance. Trust Burndy's established leadership in electrical connection engineering for your most critical high voltage termination applications, backed by comprehensive technical support and the proven reliability that has made Burndy America's premier electrical connection manufacturer.