Color Keyed Copper Compression...
IN STOCK (leaves warehouse same day if ordered before 3pm ET)
$20.80
Color-Keyed Copper Compression Lugs – Two-Hole, Long-Barrel Lugs - Orange

Color Keyed Copper Compression Lugs 3/0 AWG Two-Hole Long-Barrel Orange 35kV

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Model: 54864BE

In Stock (leaves warehouse same day if ordered before 3pm ET)

$20.80
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Color Keyed Copper Compression Lugs 3/0 AWG Two-Hole Long-Barrel Orange 35kV

Professional copper compression lugs for reliable electrical connections

Color Keyed copper compression lugs deliver professional-grade electrical connections with 3/0 AWG cable compatibility and 35kV voltage rating. These two-hole long-barrel lugs feature orange color coding for easy identification and are constructed from high-quality copper material for superior conductivity and durability in electrical installations.

Professional Features & Benefits

  • 3/0 AWG Cable Compatibility: Accommodates standard 3/0 AWG conductors for versatile electrical connection applications
  • 35kV Voltage Rating: Provides high-voltage capability suitable for demanding electrical systems and installations
  • Copper Construction: Ensures excellent electrical conductivity and corrosion resistance for long-term reliability
  • Two-Hole Long-Barrel Design: Offers secure mechanical connection with enhanced contact area for improved performance
  • Orange Color Coding: Enables quick visual identification and phase recognition in complex electrical systems
  • UL E9809 Listed: Meets rigorous safety and performance standards for professional electrical applications

Technical Specifications

  • Brand Label: Color Keyed / Blackburn
  • Cable Size: 3/0 AWG
  • Country Of Origin: Mexico (MX)
  • Department: Electrical
  • Idea Granular Category Code Igcc: 4532 >> Cable or wire lug
  • Insulation Material: None
  • Product Color: Orange
  • Product Material: Copper
  • Product Type: Long Barrel
  • Standards: UL E9809
  • Sub Brand Label: Color Keyed
  • Voltage Rating: 35 kV

Professional Applications

  • Industrial Electrical Systems
  • Commercial Power Distribution
  • Utility Infrastructure
  • High-Voltage Installations
  • Electrical Panel Connections
  • Power Generation Facilities
  • Substation Applications

Why Choose Color Keyed Quality?

Color Keyed compression lugs provide reliable electrical connections backed by UL E9809 listing and professional copper construction. The 35kV voltage rating and long-barrel design ensure dependable performance in demanding electrical applications where safety and reliability are paramount.

Manufacturer Resources

Product Specs

Brand Label:
Color Keyed / Blackburn
Cable Size:
3/0 AWG
Department:
Electrical
Idea Granular Category Code Igcc:
4532 >> Cable or wire lug
Product Color:
Orange
Product Material:
Copper
Product Type:
Long Barrel
Standards:
UL E9809
Sub Brand Label:
Color Keyed
Voltage Rating:
35 kV

Color-Keyed 54864BE – Frequently Asked Questions

1) What cable size do these Color Keyed orange long-barrel lugs take?
Orange is the Color Keyed die color for 3/0 AWG, and that is the only conductor these two-hole long-barrel lugs are made to crimp. Using them on 4/0 or 2/0 cable will not give a proper compression; match the lug color and the die to the conductor size.
2) Do I order the 3/8 inch or 1/2 inch bolt hole version?
Two bolt sizes are offered: 3/8 inch (MPN 54816BE) and 1/2 inch (MPN 54864BE). Pick the one that matches the stud or bolt diameter on the bus bar, breaker pad, or ground bar you are landing on. The hole size is not field-modifiable, so measure the existing hardware before ordering.
3) Can I use these copper lugs on aluminum conductor?
No. These are copper-bodied compression lugs intended for copper conductor. For aluminum or ACSR you need a lug rated AL9CU or an aluminum-bodied connector, otherwise you risk a dissimilar-metal connection at the barrel.
4) Are these lugs rated for medium-voltage 35kV cable terminations?
Yes, the voltage rating is 35 kV, which covers medium-voltage work in substations, utility infrastructure, and switchgear. They are supplied bare with no insulation on the barrel, so any required insulating or sealing boot is a separate item.
5) Why choose a two-hole lug instead of a single-hole lug?
Two bolt holes stop the lug from rotating on the pad under fault current or vibration, which is why they are specified for switchgear, panel, and bus connections. A one-hole lug is fine for small grounding taps but can spin and loosen. The trade-off is that the pad must have two drilled holes on the matching spacing.
6) What does the long barrel on these lugs actually get you?
A long barrel gives more contact length on the conductor, which means two crimps instead of one and lower resistance across the joint on larger 3/0 cable. It also needs more straight cable behind the termination than a short-barrel lug, so allow for that in a tight cabinet.
7) Are these UL listed for an inspected commercial or institutional job?
They carry UL listing under file E9809, which is what an inspector or spec writer looks for on a compression connector. Submittal data can cite the Color Keyed / Blackburn brand label along with that file number.
8) Will these match the Blackburn lugs already in my panels?
Color Keyed is Blackburn's color-coded compression line, so the orange 3/0 lugs use the same color-to-size keying system as the Blackburn connectors you likely already stock and the same dies. That makes standardizing a facility straightforward: crews read the color, not a part number.
9) Is the orange color only for identification, or does it mean something?
It is a sizing key, not a phase color. Orange identifies the 3/0 AWG die and lug combination, so a crew can confirm at a glance that the right lug and the right die are paired before crimping. It also helps verify terminations after the fact in a crowded enclosure.
10) Where are these Color Keyed lugs made?
Country of origin is Mexico. Useful if you are filling out a domestic-preference or Buy American submittal on a government or utility project, since these will not qualify as domestic.
How fast can I get the Color-Keyed 54864BE delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the continental U.S. Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit, reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Color-Keyed 54864BE come with a warranty?
Absolutely. The Color-Keyed 54864BE is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Color-Keyed 54864BE?
You can call, text, or email our expert support team for fast answers. We’re here to help with product selection, installation tips, and troubleshooting. Contact Us
Why buy the Color-Keyed 54864BE from ZenSupply?
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