Ives 027XY Full Mortise Contin...
IN STOCK (leaves warehouse same day if ordered before 3pm ET)
$391.80
$216.59
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Ives 027XY Full Mortise Continuous Geared Hinge for Wide Door Applications

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Model: IVE-027XY-83-628
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In Stock (leaves warehouse same day if ordered before 3pm ET)

$391.80
$216.59
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Ives 027XY Full Mortise Continuous Geared Hinge for Wide Door Applications

Professional Continuous Hinge Solution for Heavy-Duty Commercial Applications

The Ives 027XY Full Mortise Continuous Geared Hinge delivers exceptional performance for wide door applications up to 48" maximum door width. Engineered with a patented center-loaded, interlocking bearing design, this hinge supports doors weighing up to 450 pounds without reinforcing and up to 600 pounds with reinforcing. The wide door leaf design accommodates 2" and 2-1/4" doors and features an extended frame guidance lip for retrofit applications covering existing heavy-weight architectural hinge preparations.

Professional Features & Benefits

  • Wide Door Compatibility: Designed for 48" maximum door width with wide door leaf configuration for 2" and 2-1/4" doors in demanding commercial applications.
  • Heavy-Duty Load Capacity: Supports doors weighing up to 450 pounds without reinforcing and 600 pounds with reinforcing for versatile installation requirements.
  • Patented Bearing Design: Center-loaded, interlocking bearing design distributes door weight along the entire frame length, eliminating door sag and maintaining constant alignment.
  • Retrofit-Ready Construction: Extended frame guidance lip covers existing heavy-weight architectural hinge preparations for seamless upgrade installations.
  • Geared Continuous Operation: Pin-free design with separate gear sections for door leaf and frame side provides smooth operation and enhanced safety by eliminating finger pinch points.
  • Professional Certifications: ANSI 156.26 Grade 1 certified and UL10C 90-minute fire rated for code compliance in commercial applications.
  • Flexible Installation Options: Non-handed design allows custom cut lengths with standard lengths of 83", 85", 95", and 119" available.
  • Limited Lifetime Warranty: Manufacturer-backed lifetime warranty provides long-term confidence and protection for commercial installations.

Technical Specifications

  • ANSI/BHMA: ANSI 156.26
  • Commercial/Residential: Commercial
  • Department: Door Hardware
  • Door Hand Direction: Non-Handed
  • Door Weight: 450
  • Product Category: Door Hinges and Pivots
  • Product Group: Door Hinges and Pivots
  • Product Model: 027XY
  • Product Size: 48"
  • Product Subgroup: Continuous Hinges
  • Product Type: Continuous Geared Hinges
  • Subcategory: Hinges and Pivots

Installation & Operation

  1. Review manufacturer specifications and verify door preparation requirements including door thickness, stile width, and handing as applicable to this product.
  2. Use manufacturer-provided templates to mark mounting hole locations accurately on door and frame surfaces.
  3. Prepare door and frame by drilling required holes and routing as specified in manufacturer instructions.
  4. Install all mounting hardware and secure the device to door and frame per manufacturer torque specifications.
  5. Adjust operational components for proper alignment, latching, and smooth operation throughout the full range of motion.
  6. Test device operation to verify proper function and make final adjustments as needed. Refer to manufacturer documentation for complete installation details and troubleshooting.

Professional Applications

  • Commercial Office Buildings
  • Educational Facilities
  • Healthcare Institutions
  • Retail Establishments
  • Industrial and Warehouse Facilities
  • Multi-Tenant Residential Properties
  • Government and Municipal Buildings

Why Choose Ives Quality?

Ives continuous geared hinges deliver professional-grade reliability with patented center-loaded, interlocking bearing design rated for doors up to 450 pounds without reinforcing. Limited lifetime warranty coverage provides long-term confidence for demanding commercial applications. Engineered to exceed ANSI 156.26 Grade 1 standards and UL10C fire rating requirements where dependable performance and code compliance are essential.

Product Specs

Product Group:
Door Hinges and Pivots
Subcategory:
Hinges and Pivots
Product Subgroup:
Continuous Hinges
Product Type:
Continuous Geared Hinges
ANSI/BHMA:
ANSI 156.26
Door Weight:
450
Commercial/Residential:
Commercial
Product Model:
027XY
Door Hand Direction:
Non-Handed
Product Size:
48"
Product Category:
Door Hinges and Pivots
Department:
Door Hardware

Ives IVE-027XY-83-628 – Frequently Asked Questions

1) Will the Ives 027XY continuous hinge work on a 2 inch thick door?
Yes. The 027XY uses a wide door leaf built for 2 inch and 2-1/4 inch doors, which is thicker than the 1-3/4 inch commercial standard most continuous hinges are cut for. If your door is 1-3/4 inches, this is the wrong leaf geometry and you want a standard-width leaf geared hinge instead.
2) How heavy a door can the Ives 027XY geared hinge carry?
Up to 450 pounds with no frame reinforcing, and up to 600 pounds when the frame is reinforced. The center-loaded interlocking bearing spreads that load down the full length of the frame rather than into three or four hinge points, which is what keeps a heavy wide door from sagging over time.
3) Can I put an Ives 027XY continuous hinge in an opening that already has heavy weight butt hinges?
That is what it is built for. The 027XY carries an extended frame guidance lip that covers existing heavy-weight architectural hinge preparations, so the old mortise pockets in the frame get hidden rather than needing to be filled and refinished. It is a full mortise hinge, so the door edge and frame rabbet both get prepped for the continuous leaf.
4) Do I have to order the Ives 027XY hinge left hand or right hand?
No handing to specify. The 027XY is non-handed, so one part number covers both swings. That matters on a fleet order: you can stock a single length and finish for every wide opening in the building instead of splitting the buy between LH and RH.
5) Should I use a continuous geared hinge or heavy weight butt hinges on a wide heavy door?
Butt hinges concentrate the whole door load into two or three points on the frame, which is where sag and dragging doors on wide leaves come from. A geared continuous hinge like the 027XY runs the full height of the opening and distributes the weight along the entire frame, holding alignment on doors to 450 pounds unreinforced. On a 48 inch wide high-traffic opening, the continuous hinge is the answer. On a narrow, light interior door with no abuse history, butts are still fine and cheaper to prep.
6) Is there a pinch point risk with the Ives 027XY geared hinge on a school or daycare door?
The 027XY runs a pin-free design with separate gear sections for the door leaf and the frame leaf, which closes off the finger pinch gap you get at the hinge side of a butt-hung door. That is a common reason continuous geared hinges get specified on educational and healthcare openings.
How fast can I get the Ives IVE-027XY-83-628 delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the continental U.S. Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit, reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Ives IVE-027XY-83-628 come with a warranty?
Absolutely. The Ives IVE-027XY-83-628 is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Ives IVE-027XY-83-628?
You can call, text, or email our expert support team for fast answers. We’re here to help with product selection, installation tips, and troubleshooting. Contact Us
Why buy the Ives IVE-027XY-83-628 from ZenSupply?
ZenSupply makes it easy to get the commercial door hardware you need—fast shipping, expert support, and rewards on every order. Our team is always ready to help you choose the right product for your project.
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