Ives 041XY Full Mortise Swing ...
IN STOCK (leaves warehouse same day if ordered before 3pm ET)
$742.40
$503.02
Ives 041XY Full Mortise Swing Clear Continuous Geared Hinge for 48" Doors

Ives 041XY Full Mortise Swing Clear Continuous Geared Hinge for 48" Doors

(No reviews yet) Write a Review

Model: IVE-041XY-83-628
Selected Finish is

In Stock (leaves warehouse same day if ordered before 3pm ET)

$742.40
$503.02
Adding to cart… The item has been added
Free Shipping on orders over $199
We price match and offer bulk discounts! Click Add to Quote. It's quick and easy.
✨
Earn points with this purchase! You can redeem points for giftcards, iPads, XBox's and more. View Rewards
Free Keying on all locks
You may also like

Ives 041XY Full Mortise Swing Clear Continuous Geared Hinge for 48" Doors

Professional Swing Clear Hinge Solution for Commercial Applications

The Ives 041XY Full Mortise Swing Clear Continuous Geared Hinge is engineered for 1-3/4" doors with 90В° opening requirements and accommodates doors up to 48" maximum width. This professional-grade hinge features patented center-loaded, interlocking bearing design with XY Series rounded gear construction for extended life and smooth operation. Certified to ANSI 156.26 Grade 1 and UL10C 90-minute fire rating, this non-handed hinge supports doors weighing up to 450 pounds without reinforcing or 600 pounds with reinforcing.

Professional Features & Benefits

  • Door Compatibility: Designed for 1-3/4" doors with 48" maximum door width and 1/16" door inset for precise installation.
  • Heavy-Duty Load Capacity: Supports doors weighing up to 450 pounds without reinforcing or 600 pounds with reinforcing for demanding commercial applications.
  • Patented Bearing Design: Center-loaded, interlocking bearing design with XY Series rounded gear construction provides extended life and smooth operation over time.
  • Swing Clear Operation: Provides full 90В° door opening with swing clear functionality and includes door edge protector for enhanced durability.
  • Professional Construction: Full mortise installation with gear cover visible when door is closed, eliminating pinch points and maintaining constant door alignment.
  • Certified Performance: ANSI 156.26 Grade 1 and UL10C 90-minute fire rating certification for code compliance and safety requirements.
  • Flexible Installation: Non-handed design allows custom cut lengths with standard lengths of 83", 85", 95", and 119" available.
  • Manufacturer Warranty: Limited lifetime warranty for added confidence and long-term protection.

Technical Specifications

  • ANSI/BHMA: ANSI 156.26
  • Commercial/Residential: Commercial
  • Department: Door Hardware
  • Door Hand Direction: Non-Handed
  • Door Weight: 450
  • Product Category: Door Hinges and Pivots
  • Product Group: Door Hinges and Pivots
  • Product Model: 041XY
  • Product Size: 48"
  • Product Subgroup: Continuous Hinges
  • Product Type: Continuous Geared Hinges
  • Subcategory: Hinges and Pivots

Installation & Operation

  1. Review manufacturer specifications and verify door preparation requirements including door thickness of 1-3/4", maximum door width of 48", and door weight capacity up to 450 pounds without reinforcing.
  2. Use manufacturer-provided templates to mark mounting hole locations accurately on door stile side and inside frame side jamb for full mortise installation.
  3. Prepare door and frame by routing mortise cuts as specified in manufacturer instructions to accommodate the hinge and ensure proper 1/16" door inset.
  4. Install mounting hardware using standard 12-24 x 3/4" steel self-drilling/self-tapping phillips head screws or optional security fasteners as required.
  5. Adjust hinge alignment for proper swing clear operation and smooth function throughout the full 90В° range of motion with door edge protector properly positioned.
  6. Test device operation to verify proper function and make final adjustments as needed. Refer to manufacturer documentation for complete installation details and troubleshooting.

Professional Applications

  • Commercial Office Buildings
  • Educational Facilities
  • Healthcare Institutions
  • Retail Establishments
  • Industrial and Warehouse Facilities
  • Multi-Tenant Residential Properties
  • Government and Municipal Buildings

Why Choose Ives Quality?

Ives continuous geared hinges deliver professional-grade reliability with patented center-loaded, interlocking bearing design and XY Series rounded gear construction rated for extended life operation. Limited lifetime warranty provides long-term protection and confidence. Engineered for demanding commercial applications where dependable performance and constant door alignment are essential, exceeding industry standards with ANSI 156.26 Grade 1 and UL10C certifications.

Product Specs

Product Group:
Door Hinges and Pivots
Subcategory:
Hinges and Pivots
Product Subgroup:
Continuous Hinges
Product Type:
Continuous Geared Hinges
ANSI/BHMA:
ANSI 156.26
Door Weight:
450
Commercial/Residential:
Commercial
Product Model:
041XY
Door Hand Direction:
Non-Handed
Product Size:
48"
Product Category:
Door Hinges and Pivots
Department:
Door Hardware

Ives IVE-041XY-83-628 – Frequently Asked Questions

1) What does a swing clear continuous hinge like the Ives 041XY actually do for me on a healthcare corridor door?
Swing clear means the door leaf swings completely out of the opening at 90 degrees, so the full clear width of the frame is available instead of losing an inch or two to the door face. That is why these get specified on patient room and corridor doors where gurney and wheelchair clearance is tight. The 041XY is the full mortise version, so the gear cover is the only part visible with the door closed, and there are no exposed pinch points along the hinge line.
2) How much door weight can the 041XY continuous hinge carry?
450 pounds on an unreinforced door, or up to 600 pounds when the door is reinforced. That covers most 48 inch wide lead-lined, mineral core, and heavy wood commercial leaves. Because it is a continuous geared hinge, the load is spread the full height of the opening rather than concentrated on three butt hinges, which is what keeps the door in alignment over time.
3) Do I need to order the Ives 041XY left hand or right hand?
No handing to specify. The 041XY is non-handed, so one part number covers both left and right hand openings. For a property manager standardizing across a building, that means a single line item stocked for any door of the same height and finish.
4) What finishes are available on the Ives 041XY swing clear hinge?
Three anodized aluminum finishes: 628 clear anodized, 710 dark bronze anodized, and 711 black anodized. Each is offered in all four lengths, so for example a dark bronze 95 inch piece orders as 041XY-95-710. Clear anodized 628 is the usual match for aluminum storefront and standard hollow metal openings.
5) What screws does the Ives 041XY continuous hinge install with?
Mounting uses 12-24 x 3/4 inch steel self-drilling, self-tapping phillips head screws, with security fasteners available as an option for detention, school, or behavioral health work. Ives templates locate the holes on the door stile side and the inside of the frame jamb for the full mortise prep.
6) Full mortise or full surface continuous hinge, which should I use?
The 041XY is the full mortise type, meaning the door and frame both get routed and only the gear cover shows when the door is closed. Choose it on new doors or when you are willing to prep existing ones, and where appearance matters. A full surface continuous hinge is the better call on an existing door you do not want to machine, or on a warped or previously repaired frame, since it screws to the faces instead. Both are non-handed and both hold alignment better than butt hinges.
7) Is a door edge protector included with the 041XY, or do I order it separately?
It comes with the hinge. The 041XY includes a door edge protector as part of the swing clear assembly, so there is no separate line to add for edge guarding on the hinge side.
How fast can I get the Ives IVE-041XY-83-628 delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the continental U.S. Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit, reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Ives IVE-041XY-83-628 come with a warranty?
Absolutely. The Ives IVE-041XY-83-628 is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Ives IVE-041XY-83-628?
You can call, text, or email our expert support team for fast answers. We’re here to help with product selection, installation tips, and troubleshooting. Contact Us
Why buy the Ives IVE-041XY-83-628 from ZenSupply?
ZenSupply makes it easy to get the commercial door hardware you need—fast shipping, expert support, and rewards on every order. Our team is always ready to help you choose the right product for your project.
!