Ives 040XY Full Mortise Wide T...
IN STOCK (leaves warehouse same day if ordered before 3pm ET)
$670.20
$454.09
Ives Ives 040XY Full Mortise Wide Throw Hinge IVE-040XY

Ives 040XY Full Mortise Wide Throw Continuous Geared Hinge for 48" Doors

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Model: IVE-040XY-83-628
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In Stock (leaves warehouse same day if ordered before 3pm ET)

$670.20
$454.09
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Ives 040XY Full Mortise Wide Throw Continuous Geared Hinge for 48" Doors

Professional Continuous Hinge Solution for Heavy-Duty Commercial Applications

The Ives 040XY Full Mortise Wide Throw Continuous Geared Hinge delivers exceptional performance for doors up to 48" wide and weighing up to 450 pounds without reinforcing (600 pounds with reinforcing). Featuring a patented center-loaded, interlocking bearing design and wide throw configuration for 1-3/4" doors, this ANSI 156.26 Grade 1 certified hinge provides superior weight distribution along the entire door frame length. The non-handed design allows for custom cut lengths with standard lengths of 83", 85", 95", and 119" available.

Professional Features & Benefits

  • Wide Door Compatibility: Designed for doors up to 48" maximum width with wide throw configuration for 1-3/4" door thickness applications.
  • Heavy-Duty Load Capacity: Supports doors weighing up to 450 pounds without reinforcing, or 600 pounds with reinforcing for demanding commercial applications.
  • Patented Bearing Design: Center-loaded, interlocking bearing system provides smooth operation and extended service life through superior load distribution.
  • Professional Grade Construction: ANSI 156.26 Grade 1 certified with UL 10C (90 minute) fire rating for code compliance in commercial installations.
  • Flexible Installation Options: Non-handed design with custom cut capability and unique mounting pattern allows cutting up to 6" from bottom while maintaining double row fasteners.
  • Enhanced Safety Design: Eliminates spacing between hinges to prevent finger pinching, with curved articulating cover design that eliminates pinch points.
  • Retrofit Applications: Extended frame guidance lip covers existing heavy-weight architectural hinge preparations for easier retrofits.
  • Limited Lifetime Warranty: Backed by manufacturer’s limited lifetime warranty for long-term confidence and protection.

Technical Specifications

  • ANSI/BHMA: ANSI 156.26
  • Commercial/Residential: Commercial
  • Department: Door Hardware
  • Door Hand Direction: Non-Handed
  • Door Weight: 450
  • Product Category: Door Hinges and Pivots
  • Product Group: Door Hinges and Pivots
  • Product Model: 040XY
  • Product Size: 48"
  • Product Subgroup: Continuous Hinges
  • Product Type: Continuous Geared Hinges
  • Subcategory: Hinges and Pivots

Installation & Operation

  1. Review manufacturer specifications and verify door preparation requirements including door thickness, stile width, and handing as applicable to this product.
  2. Use manufacturer-provided templates to mark mounting hole locations accurately on door and frame surfaces.
  3. Prepare door and frame by drilling required holes and routing as specified in manufacturer instructions.
  4. Install all mounting hardware and secure the device to door and frame per manufacturer torque specifications.
  5. Adjust operational components for proper alignment, latching, and smooth operation throughout the full range of motion.
  6. Test device operation to verify proper function and make final adjustments as needed. Refer to manufacturer documentation for complete installation details and troubleshooting.

Professional Applications

  • Commercial Office Buildings
  • Educational Facilities
  • Healthcare Institutions
  • Retail Establishments
  • Industrial and Warehouse Facilities
  • Multi-Tenant Residential Properties
  • Government and Municipal Buildings

Why Choose Ives Quality?

Ives continuous geared hinges deliver professional-grade reliability with patented center-loaded, interlocking bearing design rated for doors up to 450 pounds (600 pounds with reinforcing). ANSI 156.26 Grade 1 certification and UL 10C fire rating ensure code compliance, while the limited lifetime warranty provides long-term protection. Engineered for demanding commercial applications where dependable performance and door alignment are essential.

Product Specs

Product Group:
Door Hinges and Pivots
Subcategory:
Hinges and Pivots
Product Subgroup:
Continuous Hinges
Product Type:
Continuous Geared Hinges
ANSI/BHMA:
ANSI 156.26
Door Weight:
450
Commercial/Residential:
Commercial
Product Model:
040XY
Door Hand Direction:
Non-Handed
Product Size:
48"
Product Category:
Door Hinges and Pivots
Department:
Door Hardware

Ives IVE-040XY-83-628 – Frequently Asked Questions

1) Will the Ives 040XY continuous hinge work on a 48 inch wide door?
Yes, 48 inches is the maximum door width the 040XY is built for. It carries doors up to 450 pounds with no frame reinforcing, and up to 600 pounds when the opening is reinforced. That combination of width and weight is why it shows up on oversized entry leaves and heavy lead-lined or acoustic doors. If your leaf is wider than 48 inches, the 040XY is not the right model.
2) What does the wide throw on the Ives 040XY actually do for my opening?
Wide throw pushes the door away from the frame as it swings, so the leaf clears trim, deep reveals, or an adjacent wall and can open past 90 degrees without the edge binding. The 040XY is set up as a wide throw full mortise hinge for 1-3/4 inch doors. If your door swings clear already, a standard throw continuous hinge is the simpler order.
3) Do I need to order a left hand or right hand version of the Ives 040XY?
No handing to specify. The 040XY is non-handed, so one part number covers left hand, right hand, and reverse bevel openings. For a property manager standardizing across a building, that means one SKU on the shelf instead of two.
4) What lengths does the Ives 040XY continuous hinge come in, and can it be cut down?
Standard lengths are 83, 85, 95, and 119 inches. The 040XY can also be cut to a custom length: the mounting pattern lets you take up to 6 inches off the bottom and still keep the double row of fasteners engaged. Pick the next length up from your door height and trim from the bottom rather than ordering short.
5) Can the Ives 040XY replace butt hinges on an existing frame without new prep?
In many cases yes. The 040XY has an extended frame guidance lip that covers existing heavy weight architectural hinge preparations, so old butt hinge mortises in the frame are concealed rather than needing to be filled and refinished. That is the usual reason a continuous hinge goes into a retrofit on a sagging heavy door instead of another set of butts.
6) Full mortise or full surface continuous hinge, which one do I need?
Full mortise, which is what the 040XY is, mounts into a prepped edge of the door and the frame rabbet, so it sits concealed when the door is closed and gives the cleanest look on a new or properly prepped opening. Full surface mounts on the face of the door and the face of the frame instead, and it is the choice when the frame is too damaged or too thin to take a mortise prep. If your existing frame already has heavy weight butt prep, the 040XY covers it with its frame guidance lip.
7) Is a continuous geared hinge worth it over three or four heavy weight butt hinges on a heavy door?
On a heavy or high traffic leaf, yes. Butt hinges concentrate the entire door load at three or four points on the frame, which is where screws pull and doors start to sag and drag. The 040XY runs the full height of the opening and distributes weight along the whole frame length using a center loaded, interlocking bearing design, carrying up to 450 pounds unreinforced. On a light interior door with no alignment history, butts are the cheaper and adequate answer.
8) What finishes does the Ives 040XY wide throw hinge come in?
Three anodized finishes: 628 clear anodized aluminum, 710 dark bronze anodized, and 711 black anodized. All three are offered in every standard length, so a 119 inch dark bronze (040XY-119-710) matches an 83 inch dark bronze (040XY-83-710) on the shorter openings in the same building.
How fast can I get the Ives IVE-040XY-83-628 delivered?
Most orders ship the same day from our distribution partners, with quick delivery throughout the continental U.S. Need it urgently? Contact Us for expedited shipping options.
Can I return it if it doesn’t work for me?
Yes—ZenSupply offers a hassle-free return policy. If the product isn’t the right fit, reach out to our support team for a return authorization or setup a return by following our return instructions.
Does the Ives IVE-040XY-83-628 come with a warranty?
Absolutely. The Ives IVE-040XY-83-628 is backed by a manufacturer’s warranty. For full warranty terms, check the product documentation or Contact Us.
How do I get technical support or installation help for the Ives IVE-040XY-83-628?
You can call, text, or email our expert support team for fast answers. We’re here to help with product selection, installation tips, and troubleshooting. Contact Us
Why buy the Ives IVE-040XY-83-628 from ZenSupply?
ZenSupply makes it easy to get the commercial door hardware you need—fast shipping, expert support, and rewards on every order. Our team is always ready to help you choose the right product for your project.
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