Ives 041XY Full Mortise Swing Clear Continuous Geared Hinge for 48" Doors

Ives 041XY Full Mortise Swing Clear Continuous Geared Hinge for 48" Doors

Professional Swing Clear Hinge Solution for Commercial Applications

The Ives 041XY Full Mortise Swing Clear Continuous Geared Hinge is engineered for 1-3/4" doors with 90В° opening requirements and accommodates doors up to 48" maximum width. This professional-grade hinge features patented center-loaded, interlocking bearing design with XY Series rounded gear construction for extended life and smooth operation. Certified to ANSI 156.26 Grade 1 and UL10C 90-minute fire rating, this non-handed hinge supports doors weighing up to 450 pounds without reinforcing or 600 pounds with reinforcing.

Professional Features & Benefits

• Door Compatibility: Designed for 1-3/4" doors with 48" maximum door width and 1/16" door inset for precise installation.
• Heavy-Duty Load Capacity: Supports doors weighing up to 450 pounds without reinforcing or 600 pounds with reinforcing for demanding commercial applications.
• Patented Bearing Design: Center-loaded, interlocking bearing design with XY Series rounded gear construction provides extended life and smooth operation over time.
• Swing Clear Operation: Provides full 90В° door opening with swing clear functionality and includes door edge protector for enhanced durability.
• Professional Construction: Full mortise installation with gear cover visible when door is closed, eliminating pinch points and maintaining constant door alignment.
• Certified Performance: ANSI 156.26 Grade 1 and UL10C 90-minute fire rating certification for code compliance and safety requirements.
• Flexible Installation: Non-handed design allows custom cut lengths with standard lengths of 83", 85", 95", and 119" available.
• Manufacturer Warranty: Limited lifetime warranty for added confidence and long-term protection.

Technical Specifications

• ANSI/BHMA: ANSI 156.26
• Commercial/Residential: Commercial
• Department: Door Hardware
• Door Hand Direction: Non-Handed
• Door Weight: 450
• Product Category: Door Hinges and Pivots
• Product Group: Door Hinges and Pivots
• Product Model: 041XY
• Product Size: 48"
• Product Subgroup: Continuous Hinges
• Product Type: Continuous Geared Hinges
• Subcategory: Hinges and Pivots

Installation & Operation

1. Review manufacturer specifications and verify door preparation requirements including door thickness of 1-3/4", maximum door width of 48", and door weight capacity up to 450 pounds without reinforcing.
2. Use manufacturer-provided templates to mark mounting hole locations accurately on door stile side and inside frame side jamb for full mortise installation.
3. Prepare door and frame by routing mortise cuts as specified in manufacturer instructions to accommodate the hinge and ensure proper 1/16" door inset.
4. Install mounting hardware using standard 12-24 x 3/4" steel self-drilling/self-tapping phillips head screws or optional security fasteners as required.
5. Adjust hinge alignment for proper swing clear operation and smooth function throughout the full 90В° range of motion with door edge protector properly positioned.
6. Test device operation to verify proper function and make final adjustments as needed. Refer to manufacturer documentation for complete installation details and troubleshooting.

Professional Applications

• Commercial Office Buildings
• Educational Facilities
• Healthcare Institutions
• Retail Establishments
• Industrial and Warehouse Facilities
• Multi-Tenant Residential Properties
• Government and Municipal Buildings

Why Choose Ives Quality?

Ives continuous geared hinges deliver professional-grade reliability with patented center-loaded, interlocking bearing design and XY Series rounded gear construction rated for extended life operation. Limited lifetime warranty provides long-term protection and confidence. Engineered for demanding commercial applications where dependable performance and constant door alignment are essential, exceeding industry standards with ANSI 156.26 Grade 1 and UL10C certifications.